Pompetravaini TCD Operating Manual

Pompetravaini TCD Operating Manual

Centrifugal

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(Rev. 2.5_05-2019)
OPERATING MANUAL
FOR
CENTRIFUGAL PUMPS
AT - TB...
MC... - TC...
TMA

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Table of Contents
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Summarization of Contents

Safety Instructions
General Safety Compliance
Adherence to instructions, qualified personnel, safety equipment, and operational procedures.
Electrical Safety Procedures
Guidelines for electrical connections, grounding, and switch placement.
Specific Hazard Awareness
Warnings about magnetic fields, hazardous fluids, high temperatures, and vapors.
Pump Outlines
Single Stage Centrifugal Pumps
Pumps for clean, abrasive, dirty, thermal fluids, toxic liquids.
Self-Priming Multistage Centrifugal Pumps
Pumps with dual/single lateral channels, low NPSH.
Multistage Centrifugal Pumps
Pumps for clean liquids, medium and high pressures.
Unpacking, Lifting, and Moving Instructions
Unpacking and Inspection
Verifying receipt, checking for damage, and reporting issues.
Storage Instructions
Storage Conditions and Freezing Prevention
Storing the pump in suitable conditions and preventing damage from freezing.
Long-Term Storage Procedures
Specific actions for storing the pump for extended periods.
Installation Instructions
Pump and Motor Assembly Mounting
Securing the pump/motor assembly to the foundation, ensuring level and alignment.
Piping and System Connections
Connecting suction/discharge piping, system cleaning, testing, and auxiliary connections.
Mounting and Alignment Instructions
Pump/Motor Assembly Mounting Procedures
Guidelines for mounting monoblock and baseplate pump/motor assemblies.
Shaft and Coupling Alignment
Steps for verifying and performing pump/motor shaft alignment.
Specific Coupling Series Instructions
Details on coupling pump series TCHM and TCTM.
Electrical Connections
Safe Electrical Wiring and Protection
Procedures for safe electrical connections, grounding, overload protection, and wiring.
Pre-Start-Up Checklist
Ensuring Readiness for Operation
A comprehensive checklist to confirm all installation and safety aspects are met.
Starting, Operating, and Stopping Procedures
Pump Start-Up Guide
Step-by-step instructions for safely starting the pump.
Normal Operation Monitoring
How to monitor pump performance and identify potential issues during operation.
Safe Pump Shut-Down
Procedures for safely stopping the pump and associated systems.
Ongoing Operation Checks
Periodic Performance and Condition Monitoring
Regularly checking instruments, alignment, bearings, and seals for proper function.
Lubrication Instructions
Grease Lubricated Ball Bearings
Maintenance and replenishment of grease for ball bearings.
Oil Lubricated Ball Bearings
Filling and changing oil for lubricated ball bearings.
Packed Stuffing Boxes
Adjusting Stuffing Box Packing
Step-by-step guide for adjusting packing gland nuts.
Mechanical Seals
Selection, Types, and Flushing Systems
Details on seal types, selection criteria, and necessary flushing systems.
Quench and Barrier Seal Systems
Information on API Plan 61 and 62 quench/barrier systems.
Trouble Shooting Chart
Problem Identification and Solutions
A chart listing common pump problems, their causes, and solutions.
Pump Repair, Disassembly, and Disposal
Procedures for Removal and Decontamination
Steps for safely removing, disassembling, and decontaminating the pump.
Spare Parts Management
Ordering and Stocking Recommendations
Guidance on ordering necessary spare parts and managing stock.
Engineering Data
Starting Torque Characteristics
Analysis of different starting torque scenarios for pumps.
Typical Performance Curves
Graphical representation of pump performance (Head, NPSH, Power, Capacity).
Units Conversion Tables
Tables for converting units of discharge, capacity, and linear measurements.
Noise Level and Vibration Data
Limits for vibration levels and tables of noise and vibration data.

Table of Contents