Fein ABOP 13-2 Repair Instructions
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Fein ABOP 13-2 Repair Instructions

Fein ABOP 13-2 Repair Instructions

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ABOP 6, 10, 13-2
Repair instructions
C-SC_CSSM
2012.08
1/69

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Summary of Contents for Fein ABOP 13-2

  • Page 1 ABOP 6, 10, 13-2 Repair instructions All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 1/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 2: Table Of Contents

    Tools required Lubricants and auxiliary substances required Disassembly Assembly Troubleshooting Connection diagram All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 2/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 3: Models Described

    Model Order no. ABOP 6 710501 ABOP 10 710502 ABOP 13-2 710503 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 3/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 4: Technical Data

    The complete technical data can be found in the operating instructions for the model. Test data Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides). Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service →...

  • Page 5: Provisions

    The German Equipment and Product Safety Act applies for correct use. Outside Germany, the regulations applicable in the relevant country must be observed! All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08...

  • Page 6: Tools Required

    Open-ended spanner 17 mm (width 4 mm) 6 29 03 002 00 9 You can only order special tools with an order number from FEIN. Test board 6 41 340 0100 0 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 6/69 Version 1...
  • Page 7 Order no.: 1-1579007-6 (not available from FEIN) Manufacturers: www.te.com All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 7/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 8: Lubricants And Auxiliary Substances Required

    Bearing journal of spur gear shaft Sealants ABOP 6, 10, 13-2 Surface seal Loctite 5188 Gearbox head All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 8/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 9: Disassembly

    Tool: -Open-ended spanner, 17 mm (width 4 mm) 6 29 03 002 00 9 -Socket wrench All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 9/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 10 6. Disassembly 1. Remove screws from gearbox head. 2. Remove gearbox head. Tool: -Torx 20 screwdriver All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 10/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 11 1. Loosen screws on upper housing section and remove this section. 2. Remove clamping piece from lower housing section. Tool: -Torx 15 screwdriver All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 11/69 Version 1...
  • Page 12 The locking noses in the plug are worn during disassembly. -Unlocking tool Use new plugs for assembly. 4. Take motor and air guide ring out of housing. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 12/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 13 ABOP 6, 10, 13-2 6. Disassembly 1. Press switch cable out of plug with unlocking tool. Tool: -Unlocking tool All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 13/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 14 6. Disassembly 1. Pull ball bearing and sealing ring off motor. Tool: -Ball bearing puller 19 mm -Drawing-off socket cap with tip All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 14/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 15 ABOP 6, 10, 13-2 6. Disassembly ABOP 6 ABOP 10 ABOP 13-2 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 15/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 16: Version

    -Ball bearing puller 6 41 07 015 00 0 -Drawing-off socket cap with tip 6 41 04 150 00 8 -Circlip pliers All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 16/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 17 Tool: -Circlip pliers -Arbor press -Sleeve: Inner diameter 30 mm Outer diameter 40 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 17/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 18 Tool: -Circlip pliers -Arbor press -Sleeve: Inner diameter 13 mm Outer diameter 17 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 18/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 19 6 41 07 015 00 0 -Drawing-off socket cap with tip 6 41 04 150 00 8 -Circlip pliers -Plastic hammer All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 19/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 20 1. Remove spur gear along with spring washer. 2. Remove clutch ring and rollers. 3. Dismantle circlip. Tool: -Circlip pliers All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 20/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 21: Abop

    Tool: -Arbor press -Sleeve: Inner diameter 30 mm Outer diameter 40 mm -Circlip pliers All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 21/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 22: All Rights Reserved By Fein, Especially In Case Of Industrial Rights Registration

    2. Press gear-wheel down and off shaft. Tool: -Arbor press -Sleeve: Inner diameter 12 mm Outer diameter 30 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 22/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 23 1. Prise intermediate bearing off gearbox head. 2. Drive out shafts. 3. Remove shafts along with washers. Tool: -Plastic hammer All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 23/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 24 3. Prise leaf springs opposite switch pushbutton out slightly. 4. Prise up leaf spring on switch pushbutton side. 5. Remove leaf springs, metal bolts and switch bolt. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08...
  • Page 25 -Ball bearing puller 6 41 07 015 00 0 -Drawing-off socket cap with tip 6 41 04 150 00 8 -Circlip pliers All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 25/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 26 2. Pull ball bearing out of gearbox head. 3. Dismantle circlip. Tool: -Internal puller device -Circlip pliers All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 26/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 27 2. Take plastic washer off shaft. Tool: -Arbor press -Sleeve: Inner diameter 30 mm Outer diameter 40 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 27/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 28 Tool: -Circlip pliers -Arbor press -Sleeve: Inner diameter 13 mm Outer diameter 17 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 28/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 29 2. Press gear-wheel down and off shaft. Tool: -Arbor press -Sleeve: Inner diameter 12 mm Outer diameter 30 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 29/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 30 1. Press gear-wheel down and off shaft. Tool: -Arbor press -Sleeve: Inner diameter 12 mm Outer diameter 30 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 30/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 31 2. Pull out draw key. 3. Take off washer. 4. Take gear-wheels and balls off drive. Tool: -Circlip pliers All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 31/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 32: Assembly

    ABOP 6, 10, 13-2 7. Assembly All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 32/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 33 1. Press ball bearing on to motor. Tool: -Arbor press -Arbor -Ball bearing support: D = 19 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 33/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 34 2. Carefully press sealing ring on to motor. -Arbor press -Arbor -Sleeve: Inner diameter 7 mm Outer diameter 30 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 34/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 35 NOTE -Sleeve: Inner diameter 12 mm Outer diameter 18 mm The flat side of the plastic washer must be on the side of the bearing. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 35/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 36 Tool: -Arbor press -Sleeve: Inner diameter 20 mm Outer diameter 27 mm -Circlip pliers All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 36/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 37 ABOP 6 Wrong Right 1. Slide clutch ring on to shaft. 2. Insert rollers in clutch ring. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 37/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 38 Tool: -Arbor press 4. Press bearing as far as stop on shaft. -Sleeve: Inner diameter 6 mm Outer diameter 20 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 38/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 39 3. Fit intermediate bearing on to gearbox head. Tool: -Grease 0 40 101 0100 4 -Loctite 5188 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 39/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 40 NOTE -Sleeve: Inner diameter 12 mm Outer diameter 15 mm The flat side of the plastic washer must be on the side of the bearing. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 40/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 41 2. Fit circlip. Tool: -Arbor press -Sleeve: Inner diameter 20 mm Outer diameter 27 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 41/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 42 2. Press bearing in to gearbox head. Tool: -Arbor press -Sleeve: Inner diameter 6 mm Outer diameter 20 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 42/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 43 ABOP 10 Wrong Right 1. Slide clutch ring on to shaft. 2. Insert rollers in clutch ring. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 43/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 44 Tool: -Arbor press 4. Press shaft in to gearbox head. -Sleeve: Inner diameter 6 mm Outer diameter 20 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 44/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 45 2. Press ball bearing as far as stop on shaft. Tool: -Arbor press -Sleeve: Inner diameter 6 mm Outer diameter 20 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 45/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 46 3. Fit intermediate bearing on to gearbox head. Tool: -Grease 0 40 101 0100 4 -Loctite 5188 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 46/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 47 2. Press bearing in to gearbox head. Tool: -Arbor press -Sleeve: Inner diameter 12 mm Outer diameter 30 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 47/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 48 2. Press bearing on to shaft. Tool: -Arbor press -Sleeve: Inner diameter 12 mm Outer diameter 30 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 48/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 49 NOTE -Sleeve: Inner diameter 12 mm Outer diameter 15 mm The flat side of the plastic washer must be on the side of the bearing. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 49/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 50 2. Fit circlip. Tool: -Arbor press -Sleeve: Inner diameter 20 mm Outer diameter 27 mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 50/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 51 Right 1. Insert clutch ring. 2. Insert rollers in clutch ring. Tool: -Forceps All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 51/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 52 3. Insert draw keys in guide sleeve. 4. Slide sleeve fully in to guide sleeve. The draw keys cannot now fall out. Tool: -Small slotted screwdriver All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 52/69 Version 1...
  • Page 53 3. Slide gear-wheels on to drive. NOTE The recesses in the gear-wheels must be in line with the balls. 4. Place washer on top gear-wheel. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 53/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 54 3. Press draw keys outwards. The drive can then be easily placed on the drill shaft. Tool: -Small slotted screwdriver -Circlip pliers All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 54/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 55 Turn drive's gear-wheel until cams of gear-wheel sit in recesses in the clutch ring. The gear-wheel must slide down a little. 3. Insert both shafts together. 4. Fit both washers. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 55/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 56 Tool: -Conical sleeve and pull-on taper NOTE 64131017000 If the circlip isn't seated correctly in the groove, the gear changeover won't work. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 56/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 57 4. Turn plastic bolt to the right and insert leaf spring in groove of plastic bolt. 5. Insert left-hand metal bolt in hole along with leaf spring. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08...
  • Page 58 4. Test gear changeover before further assembly. Tool: -Arbor press -Sleeve: Inner diameter mm Outer diameter mm All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 58/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 59 3. Fit intermediate bearing on to gearbox head. Tool: -Grease 0 40 101 0100 4 -Loctite 5188 All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 59/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 60 The recess with the detent must be next to the plug connection on the motor. Tool: -Small slotted screwdriver 3. Press motor cable in to air guide ring's guides. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 60/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 61 -Small slotted screwdriver The thin cables must be under a thick cable so they are not squashed by the -Cable hooks upper section of housing. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 61/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.
  • Page 62 2. Individually press motor plug's cables over fixing mechanism on air guide ring. 3. Insert plug in motor. 4. Insert red motor cable in the guide above the other cables. Tool: -Cable hooks All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 62/69 Version 1...
  • Page 63 The same switch is also used by tools with potentiometer electronics (e.g. ASCS 4.8, 6.3). The small switch plug on this tool has no function and no connection. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08...
  • Page 64 7. Assembly 1. Fit upper section of housing and screw in place. 2. Fit gearbox head and screw in place. Tool -Torx 20 screwdriver All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 64/69 Version 1...
  • Page 65 -Open-ended spanner, 17 mm (width 4 mm) 6 29 03 002 00 9 -Socket wrench -Torque wrench All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 65/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 66: Troubleshooting

    The small circlip is not correctly seated on the Check components. drill shaft. Ball has jammed in a hole in the drive (burrs). Remove burrs. All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 66/69 Version 1...
  • Page 67 FEIN recommends using the test board (special tool) for electrical troubleshooting. You can use the test board for ASCS 4.8/6.3, ASCT 14/18, ASCM, ABOP 6/10/13-2. Since the motor cannot be tested directly, you can use the test board to check the functions of Tool: switches and torque potentiometers (if present).
  • Page 68 Pin 8 (proportional to potentiometer travel) range (ASCS only) Stage 1: 90 kΩ ±10 kΩ Drilling stage: 0 kΩ All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 68/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.

  • Page 69: Connection Diagram

    ABOP 6, 10, 13-2 9. Connection diagram All rights reserved by FEIN, especially in case of industrial rights registration. C-SC_CSSM 2012.08 69/69 Version 1 FEIN retains all rights of disposal, such as copying and circulation.

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