Table of Contents
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Operating instructions
Maintenance instructions
BW 80 AD-2 / BW 80 ADH-2
BW 90 AD-2 / BW 100 ADM-2
BW 90 AC-2 / BW 80 ADS
Tandem vibratory/combination roller
Side-free tandem roller
Catalogue number
008 104 31
S/N 101 460 42 0101 S/N 101 460 62 0101
S/N 101 460 52 0101 S/N 101 460 72 0101
S/N 101 460 73 0101
07/2003
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Table of Contents
Related Manuals for Bomag BW 90 AC-2
Summarization of Contents
Technical Data
Travel Characteristics
Details on machine travel speeds and gradability.
Drive System
Information on engine, cooling, and drive train.
Brakes
Details on service and parking brake systems.
Steering System
Information on steering type and operation.
Vibration System
Specifications for vibrating drum and drive system.
Water Sprinkler System
Details on the type of water sprinkling system.
Filling Capacities
Capacities for fuel, water, and hydraulic oil.
Noise Value
Sound pressure level and guaranteed sound capacity level.
Vibration Value
Weighted effective acceleration values for vibration.
Safety Regulations
General Notes
General safety instructions and compliance requirements.
Intended Use
Specifies the approved uses for the machine.
Unintended Use
Lists activities that constitute unintended use.
Operator Permission
Defines age and training requirements for operators.
Machine Modifications
Rules regarding alterations and use of original parts.
Safety Instruction Symbols
Explanation of "Danger" and "Caution" symbols used in the manual.
Loading the Machine
Instructions for safely loading the machine onto vehicles.
Towing the Machine
Guidelines for towing the machine.
ROPS Inspection
Checks for the integrity and proper fastening of the ROPS.
Starting the Machine
Steps and checks before starting the engine.
Driving the Machine
Safe practices for operating the machine.
Driving on Slopes
Safe driving procedures on inclines.
Traffic Behaviour
Rules for operating the machine in traffic.
Vibration Effects
Considerations for vibration impact on surroundings.
Parking the Machine
Instructions for parking the machine safely.
Parking on Slopes
Procedures for parking on inclines.
Fuel Tank Safety
Safety precautions for refueling the machine.
Fire Protection
Information on fire extinguishers and fighting.
Maintenance Safety
Safety rules for performing maintenance work.
Hydraulic Lines Safety
Safety precautions for working on hydraulic systems.
Changing Hydraulic Hoses
Guidelines for replacing hydraulic hoses.
Engine Maintenance Safety
Safety precautions for engine maintenance.
Electrical Equipment Safety
Safety precautions for electrical system work.
Battery Safety
Safety precautions for battery maintenance.
Fuel System Safety
Safety precautions for fuel system maintenance.
Wheel and Tire Safety
Safety precautions for tire and wheel work.
Cleaning Safety
Safety rules for cleaning the machine.
Repair Safety
Procedures and safety for machine repair.
Safety Testing
Requirements for safety checks of equipment.
Indicators and Controls
Indicator Lights
Explanation of various warning and indicator lights on the control panel.
Switches and Buttons
Operation of switches, buttons, and rotary controls.
Levers and Gauges
Operation of travel levers, throttle, and gauges.
Special Controls
Operation of foot switches, locking plates, valves, and optional levers.
General Notes
General guidance on understanding indicators and controls.
Indicator and Control Descriptions
Detailed explanations of each indicator and control.
Preheating Control Light (No. 1)
Explanation of the preheating control light function and behavior.
Oil Pressure Warning Light (No. 2)
Explanation of the oil pressure warning light function.
Coolant Temperature Warning Light (No. 3)
Explanation of the coolant temperature warning light.
Charge Control Light (No. 4)
Explanation of the charge control light function.
Emergency Stop Switch (No. 5)
Operation and safety warnings for the emergency stop switch.
Ignition Switch (No. 6)
Functions of the ignition switch positions.
Sprinkler Interval Switch (No. 7)
Controls for the sprinkler system's interval settings.
Sprinkler Rotary Switch (No. 8)
Rotary switch for selecting sprinkler modes.
Parking Brake Warning Light (No. 9)
Indication of the parking brake status.
Seat Contact Warning Light (No. 10)
Warning light for seat occupancy detection.
Lighting Rotary Switch (No. 11)
Controls for various lighting functions.
Hazard Light Switch (No. 12)
Control for the hazard warning light system.
Direction Indicators Switch (No. 13)
Controls for turn signals.
Flashing Beacon Switch (No. 14)
Control for the flashing beacon.
Warning Horn Button (No. 15)
Button for operating the warning horn.
Fuses
Information on fuse box and fuse ratings.
Operating Hour Meter (No. 17)
Meter for tracking operating hours for maintenance.
Tire Sprinkler Foot Switch (No. 18)
Foot switch for activating the tire sprinkler system.
Vibration Push Button (No. 19)
Button to switch vibration on and off.
Travel Lever (No. 20)
Lever for controlling machine travel direction and speed.
Throttle Lever (No. 21)
Lever to adjust engine speed.
Throttle Lever Lock Plate (No. 22)
Plate to lock the throttle lever in position.
Vibration Cock Valve (No. 23)
Valve to select vibration mode for drums.
3-Stage Vibration Ball Valve
Ball valve for selecting vibration stages.
Fuel Gauge (No. 24)
Gauge indicating the fuel level in the tank.
Edge Cutter (No. 25)
Control for the edge cutter attachment.
Operation
General Operation Notes
General guidance on understanding indicators and controls.
Pre-Operation Checks
Daily inspections and checks before operation.
Starting the Engine
Procedures for safely starting the engine.
Cold Weather Starting
Special starting procedures for cold weather.
Jump Starting
Instructions for starting with external battery power.
Driving the Machine
Safe procedures for driving and operating the machine.
Stopping and Parking
Procedures for stopping the machine and engaging the parking brake.
Vibration Control
How to activate and deactivate vibration.
Pre-selecting Vibration Modes
Selecting vibration modes for specific drums.
Gravity Sprinkler System
Controlling the gravity feed sprinkler system.
Pressure Sprinkler System
Controlling the pressurized sprinkler system.
Sprinkler System Check
Procedure to test the sprinkling system.
Tire Sprinkler System
Activating/deactivating the tire sprinkler system.
Stopping Engine and Machine
Procedures for shutting down the engine and machine.
Adjusting Operator's Seat
Instructions for adjusting the operator's seat.
Towing Procedures
Procedures for safely towing the machine.
Loading and Transport
Guidelines for safely loading and transporting the machine.
Maintenance
General Maintenance Notes
General safety and procedural guidelines for maintenance.
Fuel System Maintenance
Information on maintaining the fuel system's cleanliness and integrity.
Hydraulic System Maintenance
Importance of cleanliness and leak checks in hydraulic systems.
Cooling System Notes
Importance of coolant, its mixture, and monitoring.
Fuels and Lubricants Overview
Details on engine oil viscosity, quality, and change intervals.
Oil Quality Standards
Classification of lubrication oils by API and CCMC standards.
Oil Change Intervals
Recommended intervals for changing engine oil.
Fuel Specifications
Recommended diesel fuel quality and handling.
Winter Fuel Considerations
Use of winter diesel fuel and additives.
Hydraulic Oil Specifications
Specifications for hydraulic oil type and viscosity.
Biodegradable Hydraulic Oil
Information on using biodegradable hydraulic oil.
Lubrication Grease
Specification for lubrication grease.
Coolant Requirements
Requirements for coolant mixture and quality.
Fuels and Lubricants Table
Comprehensive table of fuels, lubricants, and quantities for assembly.
Running-in Instructions
Procedures for running in new or overhauled engines.
50-Hour Maintenance
Tasks to be performed after 50 operating hours.
200-Hour Maintenance
Tasks to be performed after 200 operating hours.
5.5 Maintenance Chart
Chart detailing maintenance intervals and tasks.
Checking Engine Oil Level
Procedure for checking engine oil level.
Checking Fuel Level
Procedure for checking the fuel level.
Checking Hydraulic Oil Level
Procedure for checking hydraulic oil level.
Checking Hydraulic Oil Filter
Procedure for checking the hydraulic oil filter status.
Checking Coolant Level
Procedure for checking coolant level.
Checking Sprinkler Water Level
Procedure for checking water level in the sprinkler system.
Checking Emulsion Level (BW 90 AC-2)
Checking emulsion level for BW 90 AC-2.
Cleaning Scrapers
Cleaning procedure for machine scrapers.
Greasing Articulated Joint
Procedure for greasing the articulated joint.
Checking Tire Pressure
Procedure for checking tire pressure.
Dry Air Filter Servicing
Procedures for servicing the dry air filter cartridge.
Changing Engine Oil
Procedure for changing the engine oil.
Changing Engine Oil Filter
Procedure for changing the engine oil filter.
V-Belt Check and Replacement
Procedures for V-belt inspection, tensioning, and replacement.
Pump Drive Toothed Belt Check
Procedures for checking the pump drive toothed belt.
Fuel Precleaner and Bleeding
Procedures for changing the fuel precleaner and bleeding the fuel system.
Cleaning Cooling Fins
Cleaning procedures for radiator and oil cooler fins.
Water Sprinkler System Cleaning
Cleaning procedure for the water sprinkler system.
Changing Main Fuel Filter
Procedure for changing the main fuel filter.
Draining Fuel Tank Sludge
Procedure for draining sludge from the fuel tank.
Checking Battery Condition
Procedures for checking the battery's condition.
Valve Clearance Adjustment
Procedures for checking and adjusting valve clearance.
Changing Hydraulic Oil
Procedure for changing the hydraulic oil.
Changing Hydraulic Oil Filter
Procedure for changing the hydraulic oil filter element.
Changing Coolant
Procedure for changing the engine coolant.
Replacing Pump Drive Toothed Belt
Procedure for replacing the pump drive toothed belt.
Replacing Dry Air Filter Cartridge
Procedure for replacing the dry air filter cartridge.
Frost Maintenance for Sprinkler System
Procedures for winter maintenance of the water sprinkler system.
Tightening Torques
Table of specified tightening torques for metric screws.
Engine Conservation
Procedures for conserving the engine for long-term storage.
Trouble shooting
General Troubleshooting Notes
General advice and safety for troubleshooting.
Engine Troubleshooting
Common engine faults, possible causes, and remedies.
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