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Manuals
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kansai Manuals
Sewing Machine
FBX1106
Instruction
kansai FBX1106 Instruction
Industrial sewing machines
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Contents
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Table of Contents
Table of Contents
1 Specifications
Stitch Type
Model
Diagrammatic Sketch of the Series
2 Needles & Threading the Machine
Needles
Replacing the Needle
To Thread the Machine
3 Machine Speed
Machine Speed & Direction in Which the Machine
Pulley Runs
Motor & Belt
4 Lubrication
Oil
To Fill the Machine with Oil
Replacing the Oil and the Oil Element
5 Sewing Machine Installation
Cutting the Machine Table
How to Install the Machine
6 To Adjust the Timing between the Upper and the Lower Shaft
7 Timing of the Looper to the Needles
Angle for Installing the Looper and Position of the Looper Holder Bracket
Timing of the Looper to the Needle
Looper Setting Distance
Needle Height
8 Timing of the Retainer Looper
Front to Back Position of the Retainer Looper
Adjusting the Height of the Retainer Looper
Timing of the Retainer Looper to the Needle
9 Adjusting Clearance between Needle and Needle Guard
10 Adjusting of Thread Receiver
11 Adjusting the Feed Dog & Stitch Length
Adjusting of Left-Right Position for the Feed Dog
Adjusting of Front-Back Position for the Feed Dog
Adjusting of Height for the Feed Dog
Adjusting of Stitch Length
12 Adjusting of the Needle Feed
Adjusting of Front-Back Position of the Needle
Adjusting of Front-Back Movement Amount
Of the Needle
13 Adjusting the Presser Foot
Presser Foot Pressure
Position of the Presser Foot
Foot Lift
14 Adjusting the Rear Puller Device
Manual Lever and Position of the Stopper
Adjusting the Feeding Amount of the Rear Puller
15 Adjusting the Stitch Formation
Thread Tension Adjustment
Position of the Needle Thread Eyelet
Position of the Looper Thread Take-Up Eyelet
Silicon Tank
16 Cleaning the Machine
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INSTRUCTION
Industrial
Sewing
Machines
FBX1104P
FBX1104
FBX1106P
FBX1106
Second edition : September 2004
No. 040037
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Summarization of Contents
Introduction
Indication of serial number
Explains how to read and interpret the machine's serial number and date of manufacture.
[1] SPECIFICATIONS
1-1 Stitch type
Specifies the stitch type used by the machine, identified as JIS401 double chain stitch.
1-2 Model
Details key specifications for FBX1104P and FBX1106P models.
1-3 Diagrammatic sketch of the Series
Provides a visual overview with dimensions for the FBX series machines.
[2] NEEDLES & THREADING THE MACHINE
2-1 Needles
Guide to selecting appropriate needles and their sizes for the fabric and thread.
2-2 Replacing the needle
Instructions on how to safely and correctly replace a needle, noting scarf direction.
2-3 To thread the machine
Step-by-step guide for threading the machine, including looper threading procedures.
[3] MACHINE SPEED
3-1 Machine speed & direction in which the machine pulley runs
Specifies recommended operating speeds and pulley rotation direction for optimal machine life.
3-2 Motor & belt
Details motor type, belt, and pulley selection for adjusting machine speed.
[4] LUBRICATION
4-1 Oil
Recommends using genuine Kansai Special oil and provides its part number for maintenance.
4-2 To fill the machine with oil
Instructions on how to properly fill the machine with lubricating oil to the correct level.
4-3 Replacing the oil and the oil element
Procedures for replacing the oil and cleaning or replacing the oil filter element for longevity.
[5] SEWING MACHINE INSTALLATION
5-1 Cutting the machine table
Provides dimensions and instructions for cutting the machine table to fit the sewing unit.
5-2 How to install the machine
Step-by-step guide for mounting the sewing machine onto its table and connecting components.
[6] TO ADJUST THE TIMING BETWEEN THE UPPER AND THE LOWER SHAFT
[7] TIMING OF THE LOOPER TO THE NEEDLE
7-1 Angle for installing the looper and position of the looper holder bracket
Details on setting the correct angle and position for the looper holder bracket.
7-2 Timing of the looper to the needle
Instructions for aligning the looper and needle timing for proper stitch formation and avoiding skips.
7-3 Looper setting distance
Specifies the correct clearance between the looper and needle at the bottom of the stroke.
7-4 Needle height
Instructions for adjusting the needle bar height relative to the needle plate.
[8] TIMING OF THE RETAINER LOOPER
8-1 Front to back position of the retainer looper
Guide for adjusting the front-to-back position of the retainer looper.
8-2 Left to right position of the retainer looper
Instructions for setting the left-to-right position of the retainer looper.
8-3 Adjusting the height of the retainer looper
Steps to adjust the vertical height of the retainer looper relative to the main looper.
8-4 Timing of the retainer looper to the needle
Details on timing the retainer looper with the needle for optimal performance.
[9] ADJUSTING CLEARANCE BETWEEN NEEDLE AND NEEDLE GUARD
[10] ADJUSTING OF THREAD RECEIVER
[11] ADJUSTING THE FEED DOG & STITCH LENGTH
11-1 Adjusting of left-right position for the feed dog
How to align the feed dog with the needle drop holes for proper fabric feeding.
11-2 Adjusting of front-back position for the feed dog
Procedures to ensure equal clearance for the feed dog at front and back points.
11-3 Adjusting of height for the feed dog
Instructions for setting the correct height of the feed dog relative to the needle plate.
11-4 Adjusting of stitch length
Guide on how to adjust the stitch length using pulley position and a reference table.
[12] ADJUSTING OF THE NEEDLE FEED
12-1 Adjusting of front-back position of the needle
Steps to set the needle's front-back position for maximum stitch length.
12-2 Adjusting of front-back movement amount of the needle
How to adjust the needle's movement amount synchronized with the feed.
[13] ADJUSTING THE PRESSER FOOT
13-1 Presser foot pressure
Guidance on setting appropriate presser foot pressure for feeding fabric effectively.
13-2 Position of the presser foot
How to position the presser foot for correct needle alignment with the needle drop hole.
13-3 Foot lift
Specifies the correct clearance for the presser foot lift above the needle plate.
[14] ADJUSTING THE REAR PULLER DEVICE
14-1 Manual lever and position of the stopper
Instructions for positioning the manual lever and stopper for puller clearance.
14-2 To adjust the puller pressure
How to adjust the pressure of the puller for smooth fabric feeding.
14-3 Adjusting the feeding amount of the rear puller
Procedures for adjusting the fabric feeding amount controlled by the rear puller.
[15] ADJUSTING THE STITCH FORMATION
15-1 Thread tension adjustment
How to adjust thread tension for needle and looper threads based on sewing conditions.
15-2 Position of the needle thread eyelet
Guidance on adjusting the position of the needle thread eyelet to control tension.
15-3 Position of the looper thread take-up eyelet
Instructions for positioning the looper thread take-up eyelet and bar.
15-4 Silicon Tank
Explains the function of the silicon oil tank for thread lubrication and its maintenance.
[16] CLEANING THE MACHINE
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