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Summary of Contents for kansai MAC100
- Page 1 INSTRUCTION INSTRUCTION INSTRUCTION INSTRUCTION Industrial Industrial Sewing Industrial Industrial Sewing Sewing Sewing Machines Machines Machines Machines First published : March 2003 No. 030043...
- Page 2 INTRODUCTION INTRODUCTION INTRODUCTION Thank you for your purchasing Kansai Special's MAC100. Read and study this instruction manual carefully before beginning any of the procedures and save it for later use. This instruction manual describes adjustments and maintenance procedures on this machine.
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Page 3: Table Of Contents
CONTENTS CONTENTS CONTENTS CONTENTS 1. NEEDLES & THREADING THE MACHINE 7. ADJUSTING THE PRESSER FOOT 1-1 Needles 7-1 Presser foot pressure ････････････････････････････ ･････････････････ 1-2 Replacing the needle 7-2 Position of the presser foot and foot lift ････････････････ ･･･ 1-3 To thread the machine ･･･････････････... -
Page 4: Needles & Threading The Machine
【1】NEEDLES & THREADING THE MACHINE 1 1 1 1 - - - - 1 Needles 1 Needles 1 Needles 1 Needles UO163 of Schmetz or Organ Select the proper needle for the fabric and thread. < Comparison table of needle sizes > Schmetz UY163GAS Nm65 Nm70... -
Page 5: Machine Speed
【2】MACHINE SPEED 2 2 2 2 - - - - 1 Machine speed & direction in which the machine pulley runs 1 Machine speed & direction in which the machine pulley runs 1 Machine speed & direction in which the machine pulley runs 1 Machine speed &... -
Page 6: Lubrication
3 3 3 3 - - - - 1 Oil 1 Oil 1 Oil 1 Oil Use Kansai Special’s genuine oil (Part No. 28-611) 3 3 3 3 - - - - 2 To fill the machine with oil 2 To fill the machine with oil... -
Page 7: Sewing Machine Installation
【4】SEWING MACHINE INSTALLATION 4 4 4 4 - - - - 1 Cutting the machine table 1 Cutting the machine table 1 Cutting the machine table 1 Cutting the machine table 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0... -
Page 8: To Install The Machine
4 4 4 4 - - - - 2 2 2 2 To instal To instal To instal To install the machine l the machine l the machine l the machine Install the brackets on the underside of the table board (see the illustration below). Fit the rubber cushions onto the brackets. -
Page 9: Needle Drop And Needle Side Stroke
5 5 5 5 - - - - 2 2 2 2 Needle drop and needle side stroke Needle drop and needle side stroke Needle drop and needle side stroke Needle drop and needle side stroke The needle side stroke on this machine is 5.55mm. To increase the stroke, loosen screw B and move it up in the slot. -
Page 10: Position Of The Looper Rocker
5 5 5 5 - - - - 4 Position of the looper rocker 4 Position of the looper rocker 4 Position of the looper rocker 4 Position of the looper rocker The setting distances of the looper with the needle at position 4 and position 1 should be equal (see 5-2). -
Page 11: Looper/Needle Front-To-Back Relationship
5 5 5 5 - - - - 6 6 6 6 Looper/needle front Looper/needle front Looper/needle front- - - - to to to to- - - - back relationship Looper/needle front back relationship back relationship back relationship Adjust when the needle is at position 3 or 5 (see 5-2). When the point of the looper is at the center of the needle, there should be a clearance of 0mm between the needle and the looper. -
Page 12: Adjusting Of Needle Guard
【6】ADJUSTING OF NEEDLE GUARD Align the line (a) on the needle guard (A) with the center of the needle hole when the needle is at the bottom of stroke. Then, set up clearance at 0mm between needle and needle guard. Adjust the height of the needle guard with screw (D). -
Page 13: Adjusting The Stitch Formation
【8】ADJUSTING THE STITCH FORMATION 8 8 8 8 - - - - 1 Adjusting the looper thread eyelets 1 Adjusting the looper thread eyelets 1 Adjusting the looper thread eyelets 1 Adjusting the looper thread eyelets Align the eyes on the looper thread eyelets A with the center line of the shaft. -
Page 14: Adjusting Of Feed Mechanism
【9】ADJUSTING OF FEED MECHANISM 9 9 9 9 - - - - 1 Position of motor shaft lever 1 Position of motor shaft lever 1 Position of motor shaft lever 1 Position of motor shaft lever Disassemble the motor cover (B) by loosing of 7 pieces of the screw (A). -
Page 15: Adjusting Of Stitch Length
9 9 9 9 - - - - 4 4 4 4 Adjusting of Adjusting of Adjusting of stitch length Adjusting of stitch length stitch length stitch length Loosen bolt A with a 9.5mm T-wrench. Then turn screw J as required. To decrease the stitch length, turn it clockwise. -
Page 16: Cleaning The Machine
Needle position sensor Disassemble the upper base cover (S) after loosing 4 pcs. of the screw (U). When the needle is positioned at the end of left side and also at the bottom dead point, adjust the clearance at 2mm between the looper shaft (W) and the proximity sensor (V), by adjusting the screw (X). -
Page 17: Operation Panel And Control Box
【11】OPERATION PANEL AND CONTROL BOX 11- - - - 1 Mounting and wiring of control box 1 Mounting and wiring of control box 1 Mounting and wiring of control box 1 Mounting and wiring of control box ■ Wiring of connectors Mount the control box (A) under the table in proper place by 4 pcs. -
Page 18: In Case Of Single Phase, Three Phase
■ Wiring of clutch motor and control box Connect the electric cord (E) of the clutch motor (B) to the terminal of the relay socket (C) in the control box. If the electric cord of the clutch motor is already connected to the ON-OFF switch of the table, remove it and re-connect it to the terminal of the relay socket (C). -
Page 19: Mounting Of Position Transmitter
11- - - - 2 2 2 2 Mounting of position transmitter Mounting of position transmitter Mounting of position transmitter Mounting of position transmitter Mount the position transmitter (A) to the pulley. Then, temporary-fasten the screw (B). Set the position-bar (C) to the guide groove of the position transmitter (A). -
Page 20: Operation Panel
11- - - - 4 4 4 4 Operation panel Operation panel Operation panel Operation panel ■ Name and function < Note > Flower pattern No.4 is not available on MAC-100 yet. ① LED (PROCESS) Display the present setting process. ②... - Page 21 ⑥ EDIT KEY (EDIT) To be used to make the continuous decorative stitches in PROCESS. After pressing this key, please start to enter the programming of stitch pattern. READ KEY (READ) ⑦ To be used to confirm the pattern content of each process. After pressing this key, please confirm the pattern content which programmed by the setting key ③...
- Page 22 ■ Sewing (AUTOMATIC OPERATION) The following combination pattern are already saved to the machine when you start sewing. The sewing pattern can be made by the combination for 4 kind of flower pattern ⑨ and 3 kind of feed pattern ⑩. ＊...
- Page 23 ■ Programming of decorative stitches (EDIT) The machine can be memorized up to 99 kinds of the process (LED display ①，01~99 ), including 5 kinds of the process 01~05 which already saved to the machine when you start sewing. One process can be programmed up to 64 patterns (LED display ②, 01~64 ).
- Page 24 ■ How to program Condition : PROCESS 06 FLOWER PATTERN ⑨, No.2 – One time FEED PATTERN ⑩, No.2 – Three times Procedure : Turn off the lamp of (AUTO) key ⑤ by pressing (AUTO) key ⑤. Set the EDIT mode by pressing the (EDIT) key ⑥. Display the process number 06 to LED display ①...
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Page 25: Other Function
11- - - - 5 5 5 5 Other function Other function Other function Other function ■ Parameter When pressing the (PARM) key ⑭, the display of LED ① and ② are changed to the other meaning of the function. Change the numerical value by using the (SETTING) key ③...