Related Manuals for kansai FBX Series
Summary of Contents for kansai FBX Series
- Page 1 INSTRUCTION Industrial Sewing Machines FBX1104P FBX1104 FBX1106P FBX1106 Second edition : September 2004 No. 040037...
- Page 2 INTRODUCTION Thank you for your purchasing Kansai Special's FBX Series. Read and study this instruction manual carefully before beginning any of the procedures and save it for later use. This instruction manual describes adjustments and maintenance procedures on this machine.
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Page 3: Table Of Contents
CONTENTS 1. SPECIFICATIONS 10. ADJUSTING OF THREAD RECEIVER ·· 15 1-1 Stitch type ··············································· 1 11. ADJUSTING THE FEED DOG & STITCH LENGTH 1-2 Model ····················································· 1 11-1 Adjusting of left-right position for the feed dog 1-3 Diagrammatic sketch of the Series ·············· 1 ····························································... -
Page 4: Specifications
【1】SPECIFICATIONS 1-1 Stitch type JIS401 double chain stitch machines 1-2 Model Model FBX1104P FBX1106P No. of needles 2~12 4 needle threads 6 needle threads No. of threads 4 looper threads 6 looper threads Type of tension set Mounted type Puller width 55mm 78mm Minimum gauge width... -
Page 5: Needles & Threading The Machine
【2】NEEDLES & THREADING THE MACHINE 2-1 Needles DV×57 of Schmetz or Organ Select the proper needle for the fabric and thread. (Standard #21) < Needles and needle size > Schmetz DV×57 Nm90~Nm200 Organ DV×57 #14~#25 2-2 Replacing the needle When replacing the needle, check the needle carefully to see that the scarf is turned to the left of the machine (see the illustration). - Page 6 ■ F BX1104P...
- Page 7 ■ F BX1106P...
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Page 8: Machine Speed
【3】MACHINE SPEED 3-1 Machine speed & direction in which the machine pulley runs Refer to the table below for maximum and standard speeds of the Series. To extend machine life, run the machine approximately 15~20% below the maximum speed for the first 200 hours of operation (approx. -
Page 9: Lubrication
【4】LUBRICATION 4-1 Oil Use Kansai Special’s genuine oil. (Part No. 28-611) 4-2 To fill the machine with oil Remove rubber plug A from the oil hole. Fill the machine with oil until the oil level is at the top line (see H in the illustration) on oil gauge C. -
Page 10: Sewing Machine Installation
【5】SEWING MACHINE INSTALLATION 5-1 Cutting the machine table... -
Page 11: How To Install The Machine
5-2 How to install the machine Install properly as shown in the illustration. Hung a V-belt on the hand pulley.（Refer to［3］machine speed in page no.4） Install the eye guard and the pulley cover. < Note > Until all procedures will be done, do not switch on the motor. -
Page 12: To Adjust The Timing Between The Upper And The Lower Shaft
【6】TO ADJUST THE TIMING BETWEEN THE UPPER AND THE LOWER SHAFT ■ T urn the hand pulley and align mark B on the hand wheel mark P. The needle bar position would be at the top of its stroke. ■ I n this case, the line E marked on the lower shaft D should be vertical. -
Page 13: Timing Of The Looper To The Needles
【7】TIMING OF THE LOOPER TO THE NEEDLE 7-1 Angle for installing the looper and position of the looper holder bracket Insert the looper into the looper holder until the bottom A of the looper touches to the looper rocker B. Then tighten screw C. -
Page 14: Timing Of The Looper To The Needle
7-2 Timing of the looper to the needle ■ T urn the hand pulley B pressing push button A lightly until the push button touches an inside parts and clicks. And align mark C with the scale no.3 on the hand pulley B. (Refer to 11-4 stitch length adjustment on page no.16.) ■ ... -
Page 15: Looper Setting Distance
7-3 Looper setting distance ■ W hen the needle bar is at the bottom of its stroke, there should be a distance of approximately 5mm from the point of the looper to the center of the needle. ■ T he adjustment for the looper setting distance is made by removing plug A and loosening screw C for the lever B. -
Page 16: Timing Of The Retainer Looper
【8】TIMING OF THE RETAINER LOOPER 8-1 Front to back position of the retainer looper When the needle bar descend from the top to the bottom of its stroke and the point of the needle A is same height as the point of the looper retainer B, there should be a clearance of 2.0~2.2mm between the point of needle and the point of looper retainer. -
Page 17: Timing Of The Retainer Looper To The Needle
8-4 Timing of the retainer looper to the needle Remove the upper cover A and gasket B. Remove the screw C and packing D of the bed. Loosen the screw F (2 pieces) of the retainer looper eccentric G. Adjust by turning of the retainer looper eccentric. -
Page 18: Adjusting Clearance Between Needle And Needle Guard
【9】ADJUSTING CLEARANCE BETWEEN NEEDLE AND NEEDLE GUARD Adjustment should be made by pushing of the needle guard A to the needle B at 0~0.05mm. Adjusting by turning of the needle guard A after loosening of the screw D. 【10】ADJUSTING OF THREAD RECEIVER The clearance of left-right direction between the needle B and the thread receiver F of the feed dog E is 0.8~1.0mm. -
Page 19: Adjusting The Feed Dog & Stitch Length
【11】ADJUSTING THE FEED DOG & STITCH LENGTH 11-1 Adjusting of left-right position for the feed dog Make sure each needles A drops into the center of the needle drop hole B of the feed dog J. Adjusting at left and right by loosening of the screw D (2 pieces) of the feed rocker C. -
Page 20: Adjusting Of Stitch Length
11-4 Adjusting of stitch length The stitch length can be adjusted from 2.1 up to 6.4mm without step. The following table shows the stitch length with the number of stitches within 1” (25.4mm) and 30mm. stitch length No. of stitches Pulley position within 1”... -
Page 21: Adjusting Of The Needle Feed
【12】ADJUSTING OF THE NEEDLE FEED 12-1 Adjusting of front-back position of the needle With reference to 11-4. Adjusting of stitch length, align the number L of pulley position to the mark B. Then, the stitch length is maximum. When the needle C is going down from the top dead point by turning of hand pulley A, align the top end of needle hole of the needle C to the top surface of the feed dog D. -
Page 22: Adjusting The Presser Foot
【13】ADJUSTING THE PRESSER FOOT 13-1 Presser foot pressure The presser foot pressure should be as light as possible, yet be sufficient to feed the fabric and produce uniform stitches. To increase the presser foot pressure, turn the adjusting knob clockwise. 13-2 Position of the presser foot Fit the presser foot onto the presser bar so that the needle can drop correctly to the center of the needle... -
Page 23: Adjusting The Rear Puller Device
【14】ADJUSTING THE REAR PULLER DEVICE 14-1 Manual lever and position of the stopper To position or remove the fabric, raise manual lever A. With the manual lever lowered, hold stopper B so that the clearance between the upper and lower pullers is 0.5mm. -
Page 24: Adjusting The Stitch Formation
【15】ADJUSTING THE STITCH FORMATION 15-1 Thread tension adjustment Thread tension varies according to sewing conditions such as the fabric, thread and stitch length to be used. Tension on the needle thread can be adjusted with nuts A. Tension on the looper thread can be adjusted with nuts B. -
Page 25: Silicon Tank
15-4 Silicon Tank ■ T he silicon oil prevents the thread-breakage, the skip stitching and the heating of the needle top when using the synthetic and fiber material for the thread and the fabric. Use the silicon oil. < Note > Rem ve the felt O when no-using of the silicon tank Check the volume of the silicon oil regularly after opening of the cap N.