Related Manuals for WAGNER MCC
Summarization of Contents
About These Instructions
Preface
Provides information about safely operating, maintaining, cleaning, and repairing the device.
Warnings, Notices, and Symbols in this Operating Manual
Explains hazard categories, signal words, and measures for avoiding danger.
Languages
Lists available languages for the operating manual and their order numbers.
Abbreviations
Defines abbreviations used in the manual.
Terminology for the Purpose of this Manual
Defines key terms like Cleaning, Flushing, Staff Qualifications, Electrician, Skilled Person.
Correct Use
Device Type
Identifies the device as a powder center for feeding fluidized powder lacquers.
Type of Use
Specifies the device's function: feeding fluidized powder lacquers to several guns.
Use in Potentially Explosive Areas
States the device is for construction outside dust Ex-zone (Zone 22).
Safety Parameters
Outlines conditions and restrictions for device operation.
Processible Working Materials
Lists suitable materials: electrostatically charged powder types, metallic powder.
Reasonably Foreseeable Misuse
Lists improper uses such as damp powder, liquid products, or defective parts.
Residual Risks
Details risks like skin contact, powder in air, and noise.
Identification
Explosion Protection Identification
Confirms device is for outside dust Ex-zone (Zone 22).
Permissible Device Combinations
Lists compatible components for the PXM powder center.
Type Plate
Explains the information on the type plate for the powder center and control cabinet.
Note on the Ex-Zone Classification by the Operator
Details requirements for reduced zone extension and safe operation.
General Safety Instructions
Safety Instructions for the Operator
Safety guidelines for operating personnel.
Electrical Devices and Equipment
Safety guidelines for electrical devices and equipment during operation.
Personnel Qualifications
Specifies that the device must be operated by trained personnel.
Safe Work Environment
Outlines requirements for the working area, including conductivity and fire safety.
Safety Instructions for Staff
General safety instructions for all staff.
Safe Handling of Wagner Powder Spray Devices
Instructions for safe handling of spray devices, including shutdown and securing.
Grounding the Device
Explains the importance of grounding and how to do it.
Product Hoses
Advises to only use original WAGNER powder hoses.
Cleaning
Safety precautions during cleaning, including high-voltage shutdown and conductive tanks.
Handling Powder Lacquers
Guidelines for handling powder lacquers, including safety measures and ventilation.
Description
Components
Identifies and illustrates the main components of the PXM powder center.
Version with Integrated Filter
Details components specific to the version with an integrated filter.
Version for Final Filter
Shows the appearance of the version configured for a final filter.
Version with Ultrasonic Sieve
Illustrates the version equipped with an ultrasonic sieve.
Mode of Operation
Explains how the PXM powder center conveys fluidized powder and compensates consumption.
Protective and Monitoring Equipment
Lists protective devices and their effects, stressing non-modification.
Scope of Delivery
Lists standard equipment and accessory components for the PXM powder center.
Design Variants of the PXM Powder Center
Details the basic modules and available expansion modules for PXM.
Type with Ultrasonic Screening Unit
Describes the ultrasonic screening unit and refers to its manual.
Installation Dimensions for Ultrasonic Screening Unit
Provides installation dimensions for the ultrasonic screening unit.
Technical Data
Lists dimensions, electrical, pneumatic, and equipment specifications.
Controls
Identifies and illustrates the controls on the PXM device.
Screen Layout of the Touch Screen
Explains the layout of the touch screen interface, including status displays.
Explanation of the Screen Page Numbers
Details how screen page numbers are structured and referenced.
Inputs on the Touch Panel
Describes how to modify numerical values and button assignments on the touch panel.
Displays on the Warning Lamp
Explains the meaning of different illuminated displays and alarm horn sounds.
User Rights
Outlines user access levels and their permissions for different menu functions.
Assembly and Commissioning
Training the Assembly Staff
Stresses the need for technically skilled staff and adherence to manuals.
Storage Conditions
Specifies conditions for storing the powder center, including temperature and humidity.
Installation Conditions
Details required air temperature and relative humidity at the installation site.
Transportation
Provides warnings and guidelines for safely transporting the device.
Assembly and Installation
Outlines safety warnings for electrical current and compliance with directives.
Grounding
Explains the importance of proper grounding for safety and coating quality.
Safety Checks
Refers to performing safety checks as described in Chapter 8.2.3.
Commissioning
Details steps for commissioning, including tank positioning and fluid air connection.
Standard Settings
Lists factory default settings for speedy commissioning.
Machine Parameters Operation
Details default settings for Workstation, US sieve, and Exhaust system.
Machine Parameter Cleaning
Lists default cleaning parameters for Interface, Injectors, FP supply, RP supply, and US sieve.
CAN Addresses for MCM System
Provides a table of CAN node IDs, module types, and applications.
EPG S2 Settings
Explains EPG S2 settings, including CAN bus settings and connectors.
Function Test
Outlines steps for testing functions after system configuration.
Operation
Training the Operating Staff
Emphasizes qualifications and training for operating staff.
Safety Instructions
Directs users to Chapter 4 for safety instructions and specific precautions.
Touch Screen Operation Standard Equipment
Identifies touch screen controls for standard equipment.
Equipment with Final Filter
Details touch screen controls for the version with a final filter.
Equipment with Integrated Exhaust System
Details touch screen controls for the version with an integrated exhaust system.
Set Language
Explains how to change the display language via the touch screen.
Logging a User On/Off
Describes how to log in and out of the system using different user levels.
Starting/Stopping Coating
Provides a step-by-step guide for starting and stopping the coating process.
Paint Change Components
Identifies components used for paint change operations.
Cleaning Positions Powder Hoses
Illustrates different cleaning positions for powder hoses.
Configuring the Powder Center
Explains how to adjust configuration settings in the "Settings" menu.
Settings
Details how to change settings and the meaning of deselected components.
Machine Parameters Operation
Explains operational machine parameters like fault trigger delay and cylinder movement.
Machine Parameter Cleaning
Details cleaning parameters for communication and injector/pump cleaning.
Machine Parameters Diagnosis
Explains diagnostic parameters like HW/SW version and position switch settings.
System
Describes system settings, including password changes and maintenance intervals.
Cleaning and Maintenance
Cleaning
General cleaning procedures and staff requirements.
Cleaning Staff
States that cleaning work requires qualified and trained staff.
Safety Instructions
Provides crucial safety warnings for cleaning, including explosive mixes.
Paint Change
Procedures and components related to changing paint.
Paint Change Components
Identifies components used for paint change operations.
Cleaning Positions Powder Hoses
Illustrates different cleaning positions for powder hoses.
Cleaning Functions
Lists and illustrates the cleaning functions available on the touch screen.
Cleaning Parameters
Guides on cleaning parameters for different components like FP pump and injectors.
Start Cleaning (Example: Profitech M)
Provides notes on the paint change sequence and general principles.
Cleaning/Paint Change on the PXM with Ultrasonic Sieve
Outlines steps for cleaning the PXM with an ultrasonic sieve.
Maintenance
General information on maintenance procedures and staff.
Maintenance Staff
States that maintenance requires qualified and trained staff.
Safety Instructions
Provides safety warnings for maintenance work, including electrical hazards.
Maintenance Procedures
Lists maintenance tasks and their recommended time stamps.
Safety Checks
General safety checks.
Grounding Check
Daily procedure to visually ensure the system is grounded.
Troubleshooting and Rectification
Fault Messages
Explains how the "Alarm" function displays fault messages.
Types of Fault Messages
Differentiates between warnings (yellow) and faults (red) and their system impact.
Current
Guides on how to view and reset current alarms via the touch screen.
History
Explains how to view past fault messages and save them.
Repair
Repair Personnel
States that only qualified and trained personnel should perform repairs.
Safety Instructions
Refers to safety instructions and outlines pre/post-repair steps.
Spare Parts
How Can Spare Parts Be Ordered?
Provides information required for ordering spare parts and explains list identification.
Workstation 22 Injectors
Exploded view and parts list for the 22-injector workstation.
Workstation 20 Injectors with Fluidization
Exploded view and parts list for the 20-injector workstation with fluidization.
Workstation 34 Injectors
Exploded view and parts list for the 34-injector workstation.
Cylinder Workstation (22 Injectors)
Exploded view and parts list for the 22-injector cylinder workstation.
Cylinder Workstation (34 Injectors)
Exploded view and parts list for the 34-injector cylinder workstation.
Scraper Assembly Intake Tubes
Exploded view and parts list for the scraper assembly intake tubes.
Cleaning System Tank Version (22 Injectors)
Exploded view and parts list for the cleaning system tank version.
Cleaning System Box Version (22 Injectors)
Exploded view and parts list for the cleaning system box version.
Vibration Table
Exploded view and parts list for the vibration table.
Feed Lance
Exploded view and parts list for the feed lance.
Vibrating Table Fresh Powder
Exploded view and parts list for the vibrating table fresh powder.
Compressed Air Tank for 22 Injectors (1 Outlet)
Exploded view and parts list for compressed air tank (22 injectors).
Compressed Air Tank for 22 Injectors
Exploded view and parts list for compressed air tank (22 injectors).
Compressed Air Tank for 34 Injectors
Exploded view and parts list for compressed air tank (34 injectors).
Pressure Regulator, Complete
Exploded view and parts list for the complete pressure regulator.
Powder Tank, Fluidized (22 Injectors)
Exploded view and parts list for the fluidized powder tank (22 injectors).
Final Filter Adapter
Placeholder for Final Filter Adapter, no image or list provided.
Exhaust System Throttle Valve
Exploded view and parts list for the exhaust system throttle valve.
Exhaust System Throttle Valve (Version with US Sieve)
Exploded view and parts list for the exhaust system throttle valve with US sieve.
Housing
Exploded view and parts list for the housing.
Control Unit Cabinet (1 IP 5000)
Exploded view and parts list for the control unit cabinet (1 IP 5000).
Control Unit Cabinet (2 IP 5000)
Exploded view and parts list for the control unit cabinet (2 IP 5000).
Control Unit Cabinet (18 EPG)
Exploded view and parts list for the control unit cabinet (18 EPG).
Control Unit Cabinet Control Panel
Exploded view and parts list for the control unit cabinet control panel.
LED Lamp 1500
Exploded view and parts list for the LED lamp 1500.
LED Lamp 700
Exploded view and parts list for the LED lamp 700.
Final Filter
Exploded view and parts list for the final filter.
PI-F1 Powder Injector
Exploded view and parts list for the PI-F1 powder injector.
PI-P1 Powder Injector
Exploded view and parts list for the PI-P1 powder injector.
HiCoat-ED Pump P
Exploded view and parts list for the HiCoat-ED Pump P.
HiCoat-ED Pump F
Exploded view and parts list for the HiCoat-ED Pump F.
Fresh Powder Feed Unit
Refers to the IP 5000 powder pump manual for spare parts.
Ultrasonic Screening Unit
Refers to the ultrasonic screening device manual for spare parts.
Level Sensor
Exploded view and parts list for the level sensor.
Warranty Declaration and Declaration of Incorporation
Important Notes Regarding Product Liability
Notes on manufacturer liability and product conformity.
Warranty Claim
Details warranty terms, conditions, and claim procedures.
Declaration of Incorporation (Statement of Conformity)
Declares the PXM powder center as an incomplete machine.
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