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ErgoPack Manuals
Packaging equipment
745E
Original operating instructions
ErgoPack 745E Original Operating Instructions
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Technical Data
Strapping System
Sealing Head
Battery and Charger
2 General
Notes on Environmental Protection
3 Safety Regulations
Sealing Head
Safety Regulations for Battery Pack and Charger
4 Description
Construction
Operating Panel Strapping System
Operating Panel Sealing Head
Indications of the Dual-Charger
5 Commissioning
Battery Charger
Charging the Battery Pack
6 Operation
Setting Strap Width at the Sealing Head
Switching on the Control Unit
Setting Strap Tension Range at the Sealing Head
Setting Strap Tension at the Sealing Head
Setting Mode of Operation at the Sealing Head
Select Favorite
Changing Strap Coil
Strapping
Strapping
Tensioning and Sealing Pallets above 70Cm Height
Sealing Control
Setting Welding Time
Tensioning and Sealing of Pallets below 70 CM Height
7 Service and Repair
Cleaning the Chainlance
Replacing the Chainlance
Replacing Individual Chain Links
Replacing the Reversing Sledge
Replacing the Length Adjusting Belt
Changing the Sealing Head
Changing the Control Box with the Motor
Cleaning/Replacing the Tooth Plate at the Sealing Head
Replacing the Cutter at the Sealing Head
8 Save Moving and Parking
9 Spare Parts Lists
10 General Safety Warnings for Power Tools
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Replacing the Chainlance
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Summarization of Contents
Technical Data
Strapping System Specifications
Weight and dimensions of the strapping system models.
Sealing Head Technical Details
Specifications for sealing head: weight, dimensions, tension, and speeds.
Battery and Charger Specifications
Details on charger type, battery pack weight, charging time, and lifespan.
General Information
Environmental Protection Guidelines
Information on environmental protection, waste disposal, and battery handling.
Safety Regulations
General Safety & Hazard Awareness
Instructions on reading manual, wearing safety gear, and laser beam precautions.
Critical Operational Hazards
Warnings on strap breaking, crushing risks, hazardous areas, and power source safety.
Minor Injury Risks & Damage Avoidance
Cautions on strap roll handling, tilting, water damage, and using original parts.
Intended Use & Battery Safety Rules
Defines system's intended use and specific regulations for battery pack and charger.
Product Description
System Construction Overview
Visual overview of the strapping system's main components and build.
Operating Panel Functions
Explanation of control panel features: joystick, LED display, and buttons.
Dual Charger Indicator Lights
Explanation of LED signals on the dual charger indicating battery charging status.
Commissioning Procedures
Pre-Use Inspection and Checks
Reminder for visual inspection of the strapping system for exterior damages before use.
Battery Charger Operation
Instructions for connecting the charger and verifying main voltage compatibility.
Battery Pack Charging Process
Detailed steps for connecting the charger and opening the battery case for charging.
Operation Guide
Adjusting Strap Width
Procedure for changing strap width settings on the sealing head for different models.
Powering On the Control Unit
Step-by-step guide to switch on the control unit and prepare for operation.
Setting Strap Tensioning Range
How to select normal or soft tensioning ranges for PET and PP straps.
Fine-Tuning Strap Tension
Guide to adjusting strap tension using buttons and understanding the status indicator.
Selecting Operating Mode
Instructions for choosing between manual, semi-automatic, and automatic strapping modes.
Managing Favourite Settings
Functionality to save and quickly switch between preferred operational settings.
Replacing the Strap Coil
Step-by-step procedure for loading a new strap coil onto the system.
Performing Strapping Operation
Instructions for positioning the machine and executing the strapping process.
Tensioning and Sealing Pallets (Height > 70cm)
Steps for tensioning and sealing straps on pallets taller than 70 cm.
Sealing Quality Verification
How to inspect the weld quality and identify common welding issues.
Setting Welding Time
Procedure for setting the welding time using the control panel buttons.
Tensioning and Sealing Pallets (Height < 70cm)
Steps for tensioning and sealing straps on pallets shorter than 70 cm.
Servicing and Repair
Maintenance Safety Protocols
Essential safety steps before performing any maintenance or repair work.
Cleaning the ChainLance
Method for cleaning the ChainLance, specifying safe cleaning agents.
ChainLance Component Replacement
Guide for replacing the entire ChainLance assembly.
Reversing Sledge Replacement
Procedure for removing and installing a new reversing sledge.
Length Adjusting Belt Replacement
Steps for dismantling and installing a new length adjusting belt.
Sealing Head Replacement Procedure
Instructions for removing and installing a new sealing head.
Control Box and Motor Replacement
Guide for replacing the control box and motor unit.
Tensioning Wheel Maintenance
How to clean or replace the tensioning wheel on the sealing head.
Tooth Plate Maintenance and Replacement
Procedure for cleaning or replacing the tooth plate at the sealing head.
Replacing the Strap Cutter
Steps for removing and replacing the cutting knife.
System Mobility and Storage
Safe Moving Procedures
Instructions for safely pushing the strapping system using hand grips.
Parking and Securing
Steps for parking the system, engaging brakes, and securing it.
Spare Parts Information
General Power Tool Safety
Work Area & Electrical Safety Rules
Guidelines for safe work environments and correct electrical connections.
Personal Safety & Tool Handling
Advice on personal protective equipment, alertness, and proper tool operation.
Battery Tool Usage and Care
Precautions for charging, using, and handling battery packs to prevent hazards.
Professional Maintenance Recommendations
Guidance on servicing power tools with qualified personnel and identical parts.
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