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Summarization of Contents

Technical Data
Strapping System Specifications
Details weight, dimensions, speeds, and noise emission for the strapping system.
Sealing Head Specifications
Details weight, dimensions, tension, speed, sealing type, and noise levels of the sealing head.
Charger, Battery, and Trolley Specifications
Provides technical specifications for the charger, battery pack, and battery change trolley.
General Information
Environmental Protection Guidelines
Information on handling and disposal of materials and components for environmental protection.
Safety Regulations
Operating Safety Regulations
Covers safety instructions for operating the strapping system, including personal protective equipment.
Charger and Battery Pack Safety
Outlines safety rules for handling and charging the battery pack and charger.
System Description
Component Design Overview
Provides an overview of the strapping system's components and their visual representation.
Main Control Panel
Details the buttons, displays, and joystick on the main control panel of the strapping system.
Sealing Head Control Panel
Explains the display elements, indicators, and error messages on the sealing head control panel.
Dual Charger Status Indicators
Describes the LED indicators on the dual charger and their meaning for battery status.
Safety Band Switches
Explains the function of safety band switches and the importance of not operating the system with dismounted parts.
Installation Procedures
Lifting and Unloading the Machine
Instructions for safely lifting and unloading the strapping system from transport.
Battery Charging Procedures
Step-by-step instructions on how to connect and charge the battery pack using the dual charger.
Battery Fuse Information
Details the location and function of fuses within the battery pack and their role in system operation.
Operation Guide
Setting Strap Width
Guide on how to adjust the sealing head for different strap widths on various ErgoPack Air models.
Control Unit Activation
Step-by-step process to power on and initialize the strapping system's control unit.
Strap Tension Range Setting
Instructions for setting the normal and soft tension ranges for PET and PP straps.
Specific Strap Tension Adjustment
Procedure for setting the specific strap tension force using the control panel buttons and display.
Operating Mode Selection
How to select and save operating modes like Manual, Semi-automatic, and Automatic.
Favourite Setting Functionality
Explains how to activate and deactivate the "favourite" function for quick access to settings.
Welding Time Configuration
Guide on adjusting the welding time parameter for optimal strap sealing.
Strap Coil Loading and Replacement
Detailed steps for loading or replacing the strap coil on the strapping system.
Pallet Width Setting and Detection
Instructions for setting the pallet width, including automatic detection and manual settings.
Strapping Height Configuration
Procedure for measuring, setting, and saving desired strapping heights for different configurations.
Performing Strapping
Step-by-step guide on how to perform the actual strapping operation on a pallet.
Tensioning and Sealing Process
Detailed steps for performing the tensioning and sealing of the strap on the package.
Sealing Quality Control
How to check and control the quality of the strap sealing based on visual inspection.
Servicing and Repair
Guiding ChainLance Cleaning
Instructions for cleaning the guiding ChainLance using solvents or silicone spray.
Tension Wheel Maintenance
Procedures for cleaning or replacing the tension wheel of the sealing head.
Tooth Plate Maintenance
Steps for cleaning or replacing the tooth plate on the sealing head, ensuring correct placement.
Cutter Replacement
Guide on how to replace the cutter blade on the sealing head, including spring checks.
Ultrasonic Sensor Cleaning
Instructions for cleaning ultrasonic sensors to ensure correct pallet width detection.

Table of Contents