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ErgoPack Manuals
Packaging equipment
726X
Original operating instructions
ErgoPack 726X Original Operating Instructions
Ergonomic pallet strapping systems
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Validity of the Operating Instructions
2 General
Moving the Strapping System
Parking the Strapping System
Work Area Space Requirements
Environmental Conditions
Energy Supply Charger/Battery
Notes on Environmental Protection
Meaning of Warning Symbols, Usage Conventions
3 Recommendations for Protective Measures
Safety Regulations for Battery and Charger
4 Description
Construction
Operating Panel Strapping Unit
Touch Display Strapping Unit
Touch Display Sealing Head
Indication and Commissioning of the 36V Charger
5 Technical Data
Strapping Unit
Sealing Head
6 Intended Use
7 Commissioning
Battery Charger
Charging the Battery
Setting Strap Width at the Sealing Head
Switching on the Strapping System
Setting Strap Tension Range at the Sealing Head
Setting Tension Force at the Sealing Head
Setting Mode of Operation at the Sealing Head
Select Favorite
Setting Welding Time
Changing Strap Coil
Setting Pallet Width
8 Operation
Strapping
Tensioning and Sealing of Pallets above 70Cm Height
Sealing Control
Tensioning and Sealing of Pallets below 70Cm Height
9 Risks
10 Service and Repair
Cleaning the Chainlance
Replacing the Chainlance
Replacing the Reversing Sledge
Replacing Individual Chain Links
Replacing the Length Adjusting Belt
Changing the Sealing Head
Changing the Control Box Joystick Unit
Changing the Control Box Display Unit
Changing the Motor
Cleaning/Replacing the Tension Wheel at the Sealing Head
Cleaning/Replacing the Tooth Plate at the Sealing Head
Replacing the Cutter at the Sealing Head
11 Software Updates
12 Spare Parts List
13 Personal Protective Equipment
14 General Safety Warnings for Power Tools
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Moving the Strapping System
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Summarization of Contents
EU Declaration of Conformity
Compliance with EU Directives and Standards
Statement affirming compliance with EU machine directives and applied standards.
Operating Instructions Validity
Supported ErgoPack Models
Lists the specific ErgoPack models covered by these instructions.
General Information and Handling
Moving, Parking, and Workspace Requirements
Guidance on system movement, parking, and required work area dimensions.
Environmental Conditions and Energy Supply
Specifies operating environment requirements and battery/charger information.
Safety and Protective Measures
Battery and Charger Safety Regulations
Crucial safety rules for handling the battery and its charger.
System Description and Components
Control Panels and Displays
Overview of the strapping system's control panel, touch display, and sealing head interface.
36V Charger Operation and Indicators
Details on the 36V charger's indicators and initial commissioning process.
Technical Specifications
Strapping System Dimensions and Performance
Key dimensions, weight, and chain speeds for various ErgoPack models.
Sealing Head Performance Data
Technical details for the sealing head, including tension and speed.
Intended Use of the Strapping System
System Commissioning and Setup
Battery Charging and System Power-On
Procedures for charging the battery and powering on the strapping system.
Setting Strap Width and Tension
Guides for adjusting strap width and setting tension ranges on the sealing head.
Strap Coil and Pallet Width Configuration
Steps for changing the strap coil and setting the pallet width for operation.
Strapping Operations
Performing Basic Strapping Procedures
Detailed steps for applying straps to pallets.
Tensioning and Sealing Pallets (Above 70 cm)
Instructions for tensioning and sealing straps for pallets taller than 70 cm.
Sealing Quality Control
How to assess and control the quality of the strap weld.
Safety Risks and Hazard Awareness
Laser, Crushing, and Tipping Hazards
Critical warnings about laser beams, jamming, crushing, and tipping risks.
Strap Breakage and Environmental Risks
Dangers from strap breakage, tripping, and hazards in EX areas or from water.
Maintenance and Repair Procedures
ChainLance and Reversing Sledge Replacement
Guides for replacing the ChainLance and reversing sledge components.
Sealing Head and Motor Replacement
Procedures for changing the sealing head and the main motor.
Tension Wheel and Cutter Maintenance
Instructions for cleaning/replacing tension wheel and tooth plate, and replacing the cutter.
Software Update Procedures
Spare Parts Information
Personal Protective Equipment (PPE)
Essential PPE and Safety Briefing
Emphasizes reading instructions, wearing safety helmets, and using eye/hand/foot protection.
General Power Tool Safety Guidelines
Work Area, Electrical, and Personal Safety
Comprehensive safety advice on work environment, electrical hazards, and personal conduct.
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