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ErgoPack Manuals
Packaging equipment
713E
Original operating instructions
ErgoPack 713E Original Operating Instructions
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Technical Data
Strapping System
Sealing Head
Battery and Charger
2 General
Notes on Environmental Protection
3 Safety Regulations
Sealing Head
Safety Regulations for Battery Pack and Charger
4 Description
Construction
Operating Panel Strapping System
Operating Panel Sealing Head
Indications of the Dual-Charger
5 Commissioning
Battery Charger
Charging the Battery Pack
6 Operation
Setting Strap Width at the Sealing Head
Switching on the Control Unit
Setting Strap Tension Range at the Sealing Head
Setting Strap Tension at the Sealing Head
Setting Mode of Operation at the Sealing Head
Select Favorite
Changing Strap Coil
Strapping
Strapping
Tensioning and Sealing Pallets above 70Cm Height
Sealing Control
Setting Welding Time
Tensioning and Sealing of Pallets below 70 CM Height
7 Service and Repair
Cleaning the Chainlance
Replacing the Chainlance
Replacing Individual Chain Links
Replacing the Reversing Sledge
Replacing the Length Adjusting Belt
Changing the Sealing Head
Changing the Control Box with the Motor
Cleaning/Replacing the Tooth Plate at the Sealing Head
Replacing the Cutter at the Sealing Head
8 Save Moving and Parking
9 Spare Parts Lists
10 General Safety Warnings for Power Tools
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Replacing the Chainlance
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Summarization of Contents
1. Technical Data
1.1 Strapping System Specifications
Specifications for the strapping system, including weight and dimensions.
1.2 Sealing Head Specifications
Technical details for the sealing head, including weight, dimensions, and tension capabilities.
1.3 Battery and Charger Specifications
Specifications for the battery pack and charger, including charging time and lifespan.
2. General Information
2.1 Notes on Environmental Protection
Guidelines for safe disposal of packaging, product, and parts, and battery handling.
3. Safety Regulations
General Safety Precautions
Essential safety advice including reading the manual, wearing protective gear, and emergency stop procedures.
Specific Hazard Warnings
Details potential risks like laser beams, crushing, tripping, strap breakage, and falling goods.
3.1 Battery Pack and Charger Safety
Safety rules for handling and charging the battery pack and charger.
4. Description
4.1 System Construction Overview
Visual identification of the main components of the strapping system.
4.2 Strapping System Control Panel
Explanation of the joystick, LED display, and rotary switch functions.
4.3 Sealing Head Control Panel
Description of buttons and displays for controlling the sealing head operations.
4.4 Dual-Charger LED Indications
Interpretation of LED lights on the dual charger for battery status.
5. Commissioning
Pre-Use Inspection
Instructions for a visual inspection of the strapping system for exterior damages before first use.
5.1 Battery Charger Information
Details regarding the main voltage compliance and suitability of the charger.
5.2 Charging the Battery Pack
Step-by-step guide for connecting the charger and opening the battery case.
6. Operation
6.1 Setting Strap Width
Procedure for adjusting the sealing head for different strap widths.
6.2 Switching on the Control Unit
Steps to power on and prepare the control unit for operation.
6.3 Setting Strap Tensioning Range
How to select between normal and soft tension ranges for strap tensioning.
6.4 Setting Strap Tension
Guide to adjust the specific strap tension force using buttons and displays.
6.5 Setting Operation Mode
Instructions for selecting manual, semi-automatic, or automatic strapping modes.
6.6 Select Favorite Settings
How to activate and deactivate favorite settings for quick parameter changes.
6.7 Changing Strap Coil
Step-by-step process for replacing the strap coil on the machine.
6.8 Strapping Procedure
Detailed steps for performing the strapping operation on a pallet.
6.9 Tensioning and Sealing Pallets Above 70cm Height
Specific instructions for strapping tall pallets.
6.10 Sealing Quality Control
Method for checking the quality of the welded seal and identifying issues.
6.11 Setting Welding Time
Procedure to adjust the welding time for optimal strap sealing.
6.12 Tensioning and Sealing Pallets Below 70cm Height
Specific instructions for strapping pallets at lower heights.
7. Servicing and Repair
Maintenance Safety Precautions
Critical safety instructions to follow before performing any maintenance or repair work.
7.1 Cleaning the ChainLance
Guide for cleaning the ChainLance using appropriate solvents and avoiding unsuitable cleaners.
7.2 Replacing the ChainLance
Step-by-step instructions for removing and installing a new ChainLance.
7.3 Replacing Individual Chain Links
Procedures for replacing broken chain links within the ChainLance.
7.4 Replacing the Reversing Sledge
Detailed steps for dismantling and replacing the reversing sledge assembly.
7.5 Replacing the Length Adjusting Belt
Instructions for removing and installing the length adjusting belt.
7.6 Changing the Sealing Head
Procedure for removing and replacing the sealing head unit.
7.7 Changing the Control Box with Motor
Steps for replacing the main control box and motor assembly.
7.8 Cleaning/Replacing Tensioning Wheel
Guidance on cleaning and replacing the tensioning wheel and tooth plate.
7.9 Cleaning/Replacing Tooth Plate
Instructions for cleaning or replacing the tooth plate in the sealing head.
7.10 Replacing the Cutter
Procedure for replacing the cutting knife assembly in the sealing head.
8. Safe Moving and Parking
Moving the Strapping System
Instructions for safely pushing the strapping system.
Parking the Strapping System
Procedures for securing the system after use, including brakes and ChainLance position.
9. Spare Parts Lists
Ordering Spare Parts
Information on how to find and order spare parts, including noting the serial number.
10. General Safety Warnings for Power Tools
Work Area Safety
Guidelines for maintaining a safe and well-lit work environment.
Electrical Safety
Rules for safe use of electricity and power tools, including plugs, cords, and wet conditions.
Personal Safety Precautions
Advice on staying alert, using PPE, and proper handling of the tool.
Power Tool Use and Care
Guidelines on correct usage, maintenance, and care of power tools.
Battery Tool Use and Care
Specific instructions for the use and care of battery-powered tools and chargers.
Professional Service
Recommendation to use qualified personnel and identical replacement parts for servicing.
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