Table of Contents
Related Manuals for Man D 08 Series
Summarization of Contents
Preliminary Remarks
Maintenance System by Maintenance Groups
Classification of vehicles into four maintenance groups based on operating conditions.
Service Products
Approval of Service Products
Information on the approval process and validity for service products.
Engine Oils for Diesel Engines Euro 0, 1, 2, 3
Recommended engine oils for diesel engines meeting Euro 0, 1, 2, and 3 standards.
High-Performance Diesel Engine Oils
High-performance oils for turbocharged diesel engines, offering enhanced wear protection.
Single-Grade Engine Oils
Single-grade engine oils, to be used only when multi-grade oils are unavailable.
Engine Oil – Additives
Engine oil additives are not permitted and will void warranty if used.
Miscibility of Engine Oils
Guidelines for mixing engine oils of different brands and specifications.
Diesel Fuel
Diesel Fuel – Low-Sulphur / Sulphur-Free
Requirements for low-sulfur and sulfur-free diesel fuels.
Winter Operation (Germany)
Recommendations for diesel fuel use in winter conditions in Germany.
Fuel Recommendation for Winter Operation
Recommendations for diesel fuel types and additives for winter operation.
CNG – FUEL (Compressed Natural Gas)
MAN Commercial Vehicles Must Have the Following CNG Fuel Characteristics:
Required characteristics for CNG fuel used in MAN commercial vehicles.
LPG – FUEL (Liquefied Petroleum Gas)
MAN Commercial Vehicles Must Have the Following LPG Fuel Characteristics:
Required characteristics for LPG fuel used in MAN commercial vehicles.
Coolant
Antifreeze, Corrosion, and Cavitation Protection for Engine Cooling System and Heating System
Protection against freezing, corrosion, and cavitation for cooling and heating systems.
Mixing Table:
Mixing table for antifreeze and water based on outside temperature.
Corrosion Protection Agent (Without Antifreeze)
Corrosion protection agents without antifreeze, for specific applications.
Changing the Coolant
Intervals for changing coolant with antifreeze or corrosion protection.
Water Quality
Analysis Values:
Required analysis values for potable water used in coolant.
Gearbox Oils
Gear Oil Change Intervals
Gear oil change intervals for manual, automatic, transfer cases, and retarders.
Viscosity Regulations
SAE viscosity classes for gear oils based on ambient temperature.
Application Area
Application areas for various gear oils based on MAN specifications.
Cleaning the Outside of Vehicles and Major Components
Not Permitted:
Prohibited cleaning methods and substances for vehicles and aggregates.
Engine Oils
EURO 0, 1, 2, 3–DIESEL ENGINES
Recommended engine oils for diesel engines meeting Euro 0, 1, 2, and 3 standards.
EURO 3–DIESEL ENGINES
Engine oils for Euro 3 diesel engines, requiring multi-grade oils.
Super-high-performance diesel engine oils
High-performance oils for turbocharged diesel engines, offering enhanced wear protection.
"ProFit-Check" TG–A
In this instance, the computer must be set to engine oil to Works Standard MAN 271 either by MAN Service workshop using MAN–cats II or by the driver.
Computer setting for engine oil for MAN 271, adjustable via MAN-cats II or driver.
TIME-BASED MAINTENANCE SYSTEM, "PROFIT–CHECK"— LKW (WITHOUT TG–A) AND BUSES
SYSTEM DESCRIPTION
Description of the time-based maintenance system for LKW and buses.
The Most Important Changes
Summary of the main changes in the maintenance system.
The Maintenance Services
Details on the types of maintenance services (E, W6, W12) included.
Additional Jobs
Additional services that may be required, such as inspections or winter service.
Oil Change
Engine oil change procedures and intervals within the ProFit-Check system.
Maintenance after Years
Operation-Specific Work
Checks for typical wear and tear based on operating conditions.
Lubrication Service
Lubrication requirements based on vehicle equipment.
Technical Safety
Procedures for technical safety checks, including potential omissions.
Preventive Inspection
Preventive inspections to identify unexpected wear or repair needs.
Inspection and Care Service
Inspection and care services that can be performed by the driver.
MAINTENANCE INDICATORS
Display Indications
Information displayed on the vehicle's screen, accessible via menu.
Maintenance
Maintenance information display.
First Registration
Display for vehicle registration date, can only be confirmed.
TIME-BASED MAINTENANCE SYSTEM "PROFIT–CHECK"— TG–A
SYSTEM DESCRIPTION
Description of the ProFit-Check maintenance system for TG-A vehicles.
Time-based Maintenance System
Time-based maintenance schedule consolidating service appointments.
Flexible Maintenance System
Flexible maintenance system showing remaining service life for each component.
DIESEL ENGINES
4-cylinder D 08..., with red dipstick ring
Engine oil fill volumes for 4-cylinder D 08 engines with red dipstick ring.
4-cylinder D 08..., with green dipstick ring
Engine oil fill volumes for 4-cylinder D 08 engines with green dipstick ring.
6-cylinder D 08..., with red dipstick ring
Engine oil fill volumes for 6-cylinder D 08 engines with red dipstick ring.
6-cylinder D 08... from EURO 2
5-cylinder D 28..., with red dipstick ring
Engine oil fill volumes for 5-cylinder D 28 engines with red dipstick ring.
5-cylinder D 28... with green dipstick ring
Engine oil fill volumes for 5-cylinder D 28 engines with green dipstick ring.
6-cylinder D 28... with red dipstick ring
Engine oil fill volumes for 6-cylinder D 28 engines with red dipstick ring.
6-cylinder D 28... with green dipstick ring
10-cylinder D 28... with red dipstick ring
Engine oil fill volumes for 10-cylinder D 28 engines with red dipstick ring.
10-cylinder D 28... with green dipstick ring
Engine oil fill volumes for 10-cylinder D 28 engines with green dipstick ring.
GAS ENGINES
6-cylinder CNG engines E 28... with red dipstick ring
Engine oil fill volumes for 6-cylinder CNG E 28 engines with red dipstick ring.
6-cylinder LPG engines G 28... with red dipstick ring
Engine oil fill volumes for 6-cylinder LPG G 28 engines with red dipstick ring.
Water Quality
Analysis Values:
Required analysis values for potable water used in coolant.
GEARBOX OILS
Gear Oil Change Intervals
Gear oil change intervals for manual, automatic, transfer cases, and retarders.
Viscosity Regulations
SAE viscosity classes for gear oils based on ambient temperature.
Application Area
Application areas for various gear oils based on MAN specifications.
Cleaning the Outside of Vehicles and Major Components
Not Permitted:
Prohibited cleaning methods and substances for vehicles and aggregates.
AUTOMATIC TRANSMISSION FLUID (ATF)
Automatic Gearbox
ATF specifications for automatic gearboxes.
GREASING POINTS
Periodic lubrication.......
Lubrication points for various components based on operating temperature.
Long-life lubrication:
Lifetime lubrication points for rear axle brake camshafts and brake shoe pins.
Grease fill: Wheel hub ..
Grease fill for wheel bearing units and hub units.
Lifetime lubrication (continued)
Constant-velocity propshafts.
Lubrication for constant-velocity propshafts.
Knorr disc brake
Lubrication for brake caliper guide sleeve and brass bush.
Wedge unit (Simplex Expander) ..............................
Lubrication for wedge units.
ANTI-CORROSION PROTECTION
Destination and other displays (interior), painted outside surfaces................................................................
Paint protection for interior displays and painted exterior surfaces.
Skeleton / side wall struts (buses) ................
Cavity wax treatment for bus skeleton and side wall struts.
Cab cavities (trucks).....
Cavity wax treatment for truck cab cavities.
Wheel arches, underfloor, cab underside, engine compartment flap and front flap......................................
Underfloor and flap wax protection for various vehicle areas.
BATTERY
Charging ........................
Battery charging instructions and specific gravity measurement.
Polarity protection ........
Polarity protection for battery terminals.
MISCELLANEOUS
Central lubrication system............................ (lubricating grease)
Lubricating grease specifications for central lubrication systems.
Central lubrication system ............................ (lubricating grease) (continued)
Central lubrication system ............................ (oil)
Oil specifications for Vogel central lubrication systems.
APPROVED ENGINE OILS (for vehicle and industrial engines)
Single-grade engine oils approved to Works Standard MAN 270
List of single-grade engine oils approved by MAN for Works Standard MAN 270.
Gas engine oils
Gas engine oils to Works Standard M 3271–1
Gas engine oils approved to Works Standard M 3271-1 for vehicle engines.
MAN 341 type SL+ (fully synthetic, long distance)
for gearbox and MAN–TipMatic (AS Tronic) in TG–A in the case of 500,000 km oil change interval.
For gearbox and MAN–TipMatic (AS Tronic) in TG–A with 500,000 km oil change interval.
MULTIPURPOSE GREASES for periodic lubrication and central lubrication systems approved to Works Standard ... MAN 283 Li–P 2 (operating temperature 130 °C)
1. Mineral oil-based
Multipurpose greases based on mineral oil.
2. Biodegradable (only for central lubrication systems)
Biodegradable multipurpose greases for central lubrication systems.
1. Mineral oil-based
2. Biodegradable
Biodegradable multipurpose greases approved for MAN 283 Li-P 0.
1. Mineral oil-based
2. Biodegradable
Biodegradable multipurpose greases approved for MAN 283 Li-P 00/000.
MAJOR COMPONENT FILL VOLUMES
DIESEL ENGINES
Engine oil fill volumes for 4-cylinder D 08 engines with red dipstick ring.
4-cylinder D 08..., with green dipstick ring
Engine oil fill volumes for 4-cylinder D 08 engines with green dipstick ring.
6-cylinder D 08..., with red dipstick ring
6-cylinder D 08... from EURO 2
Engine oil fill volumes for 6-cylinder D 08 engines from EURO 2.
5-cylinder D 28..., with red dipstick ring
Engine oil fill volumes for 5-cylinder D 28 engines with red dipstick ring.
5-cylinder D 28... with green dipstick ring
Engine oil fill volumes for 5-cylinder D 28 engines with green dipstick ring.
6-cylinder D 28... with red dipstick ring
Engine oil fill volumes for 6-cylinder D 28 engines with red dipstick ring.
6-cylinder D 28... with green dipstick ring
10-cylinder D 28... with red dipstick ring
Engine oil fill volumes for 10-cylinder D 28 engines with red dipstick ring.
10-cylinder D 28... with green dipstick ring
Engine oil fill volumes for 10-cylinder D 28 engines with green dipstick ring.
MAJOR COMPONENT FILL VOLUMES
DIESEL ENGINES (continued)
Engine oil fill volumes for 6-cylinder D 28 engines with red dipstick ring.
6-cylinder D 28... with green dipstick ring
Engine oil fill volumes for 6-cylinder D 28 engines with green dipstick ring.
MAJOR COMPONENT FILL VOLUMES
MANUAL GEARBOX
Fill volumes for ZF Transmatic gearboxes.
EATON SYNCHROMESH GEARBOX
Initial fill volumes for Eaton synchromesh gearboxes.
S.A.M.T. – B
Fill volumes for S.A.M.T. gearboxes.
EATON TWIN SPLITTER
AUTOMATIC GEARBOX
ATF specifications for automatic gearboxes.
RETARDER
POWER TAKE-OFFS
Fill volumes for power take-off units.
ZF ASTRONIC 12 AS 2301 (MAN TipMatic)
ZF (HM)
Fill volumes for ZF (HM) gearboxes.
ZF 4/5/6 HP 500/502/590/600/602, 5 HP 592
Fill volumes for ZF 4/5/6 HP and 5 HP gearboxes.
RETARDER
POWER TAKE-OFFS
Fill volumes for power take-off units.
HYDROSTATIC FAN DRIVE
Radiator / engine cooler:
Radiator and engine cooler fill volumes for buses.
Buses and coaches
Fill volumes for various bus models.
Bus and coach chassis'
Fill volumes for bus and coach chassis.
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