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Ersa i-CON 1V & i-CON 2V
Soldering station
Operating Instructions
Ersa GmbH
Leonhard-Karl-Str. 24
97877 Wertheim/Germany
www.ersa.com
Phone: +49 9342/800-0
Fax +49 9342/800-127
service.tools@kurtzersa.de

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Summarization of Contents

Introduction to Ersa i-CON Soldering Stations
Supply Unit Features
Details the microprocessor-controlled soldering station's features, including tool settings saving and PC interface options.
Technical Data for Ersa i-CON Series
i-Tool Soldering Iron Specifications
Lists technical specifications for the i-Tool soldering iron, including operating voltage, heat-up time, and temperature range.
CHIP TOOL Desoldering Iron Specifications
Details technical specifications for the CHIP TOOL desoldering iron, covering heat-up time, temperature range, and design.
X-TOOL Desoldering Iron Specifications
Provides technical specifications for the X-TOOL desoldering iron, including heat-up power, temperature measurement, and negative pressure.
X-TOOL VARIO Desoldering Iron Specs
Lists technical specifications for the X-TOOL VARIO desoldering iron, including heat-up time, temperature range, and start vacuum.
Concerning Your Safety with Ersa i-CON
Pictograms and Symbols Explained
Explains the meaning of warning pictograms (WARNING, ATTENTION) and informational symbols used in the manual.
Safety Instructions for Operation
Details critical safety instructions related to device malfunctions, burning risks, fire hazards, and maintaining a safe working area.
Intended Use of Ersa Thermal Tools
Defines the proper usage of Ersa thermal tools, emphasizing adherence to operating instructions and safety guidelines.
Compliance with Regulations
Highlights the necessity of complying with national and international health, safety, and accident prevention regulations.
Commissioning the Ersa i-CON Soldering Station
Before Start-Up Checks
Instructs users to verify package contents against the [Spare parts, accessories] chapter and consult the supplier if items are damaged.
First-Time Power-On Procedure
Guides users on placing the station, checking mains voltage, and switching it on for the first time, showing tool connection diagrams.
microSD Card Usage
Explains the use of a microSD card for firmware updates and finding the latest firmware on the company's website.
Inserting the microSD Card
Provides step-by-step instructions on how to correctly insert a microSD card into the station's port for firmware updates.
Functional Description of Ersa i-CON
Station Operation
Details how to operate the soldering station using the switch and the rotary encoder (i-OP) for navigation and value adjustment.
The Working Mode
Describes the station's working mode after startup, including displayed information like actual value, target value, and connected tool.
Software Version Information
Explains the significance of the software version number for service purposes and how to check it.
Activating Connected Tools
Covers how to activate connected soldering tools, including automatic activation upon removal from the workstand.
Setting Heating Plate Level
Details how to set the heating level for the optional infrared heating plate, requiring a PC serial interface.
Working with the Heating Plate
Explains how to switch the heating plate on and off and adjust its heating range in working mode.
Heating Plate Power Values
Presents a characteristic showing end temperatures of the heating plate at various heating ranges, with a limit of 300 °C.
Three Fixed Temperatures (Target Temps)
Describes how to save and retrieve three fixed temperatures for quick access during soldering operations.
Parameter Mode Configuration
Introduces the parameter mode for configuring various station settings and lists available parameters.
i-SET TOOL for Settings Management
Explains the optional i-SET TOOL for saving and transferring station settings, including password and tool configurations.
Target Temperature Adjustment
Defines target temperature and explains how to change it directly in working mode using the i-OP.
Setting Three Fixed Target Temperatures
Details how to set three specific target temperatures, enabling quick switching between them in working mode.
Calibration Temperature Function
Explains the calibration function to match displayed tip temperature with actual temperature, detailing the procedure.
Tip Offset Adjustment
Describes the tip offset function for adapting temperature measurement to different soldering tips and provides a lookup table.
Calibration Procedure
Outlines the calibration procedure, emphasizing the need for a measuring instrument and inputting target temperatures.
Determining Calibration Temperature
Explains how to determine the calibration temperature by comparing displayed values with a measuring instrument.
Energy Setting for Performance Tuning
Details how the 'Energy' setting influences regulating behavior, heat-up, and post-heating performance for different tools.
Standby Period Configuration
Defines the standby period and its adjustment range, explaining how it activates standby temperature to save energy.
Standby Temperature Settings
Describes the soldering tip temperature during work breaks (standby) and its benefits for energy saving and tool longevity.
Configuration Mode Navigation
Explains how to enter the configuration mode to adjust various station settings like temperature window, password, and language.
Temperature Window Monitoring
Describes defining an upper and lower temperature window for monitoring the current tool temperature and receiving feedback.
Process Alarm Functionality
Explains the process alarm function, which provides audible signals when the tool temperature deviates from the defined window.
Password Protection Setup
Details the password protection feature to secure station settings and prevent unauthorized changes.
Setting a New Password
Provides step-by-step instructions on how to set a new password for the soldering station, including confirmation.
Changing the Password
Explains the process of changing an existing password, requiring the current password for revocation and re-entry.
Parameter Changes Without Disabling Password
Describes how to make changes to parameters without disabling password protection, requiring password entry for each change.
Forgotten Password Recovery
Advises on procedures for forgotten passwords, mentioning reactivation by Ersa Service or using the i-SET TOOL.
Temperature Unit Selection
Allows selection between Celsius (°C) and Fahrenheit (°F) for displaying temperature units.
Language Selection for Menus
Enables the user to choose the desired language for the soldering station's menu prompts.
Adjustable Shutdown Function (Idle State)
Explains the adjustable shutdown function for energy saving and extending tool life by cooling down in idle state.
Heating Plate Control
Details the function of controlling the OIRHP100A infrared heating plate, requiring a PC serial interface and specific accessories.
Connecting the Heating Plate
Provides instructions on connecting the OIRHP100A heating plate to the soldering station using a control cable.
Activating the Heating Plate
Guides on activating the heating plate through the configuration menu and enabling the function.
Activating Soldering Fume Extraction
Explains how to connect and activate a soldering fume extraction system, noting its automatic activation.
Fixed Temperature Function
Introduces the function to save and retrieve three fixed soldering tip temperatures.
Enabling Fixed Temperature Function
Details how to enable the fixed temperature function within the configuration mode.
Factory Settings (Default)
Lists default factory settings for configuration and parameter modes, and explains how to restore them.
Display Contrast Adjustment
Explains how to adjust the display contrast for optimal visibility in different working environments.
Changing Soldering Tips
Provides instructions on when and how to change soldering tips, including safety precautions.
Changing the i-TOOL Soldering Tip
Details the process of loosening and removing the i-TOOL soldering tip from the heating element.
Replacing Tip in Soldering Tip Fastening
Guides on removing an old tip and inserting a new one into the soldering tip fastening, ensuring proper engagement.
Changing the X-TOOL Desoldering Tip
Explains how to change the desoldering tip for the X-TOOL using the tip holder on the workstand.
Changing the X-TOOL VARIO Desoldering Tip
Details how to change the desoldering tip for the X-TOOL VARIO using a tip holder, tool, or VARIO TOOL.
Changing a Heating Element
Provides safety precautions and instructions for changing heating elements in soldering tools.
Changing the i-TOOL Heating Element
Details the procedure for removing the old i-TOOL heating element and installing a new one using tip changing tweezers.
Changing the X-TOOL Heating Element
Advises returning the X-TOOL to Ersa Service for heating element replacement.
Changing CHIP TOOL VARIO Heating Element
Explains how to change the desoldering tips/heating element for the CHIP TOOL VARIO, involving an anti-turn locking device.
Changing the X-TOOL VARIO Heating Head
Provides a step-by-step guide on how to replace the heating head for the X-TOOL VARIO, including removing and installing components.
Sensitive Components and ESD Protection
Explains the importance of ESD protection for components and how the soldering station integrates into an ESD-safe environment.
Error Diagnosis and Remedy for Ersa i-CON
General Errors and Troubleshooting
Lists general checks for non-operational stations, such as mains voltage, fuse condition, and tool connection.
Diagnosing Other Faults
Describes other faults like permanent room temperature display or blank screen, indicating potential defects.
Continuity Test for i-Tool
Explains how to perform continuity tests on the i-TOOL's heating element and thermocouple using an ohmmeter.
i-TOOL Heating Element Continuity Test
Provides specific measurement points and expected resistance values for testing the i-TOOL heating element's continuity.
i-TOOL Thermocouple Continuity Test
Details measurement points and expected resistance for testing the i-TOOL thermocouple's continuity.
CHIP TOOL VARIO Continuity Test
Explains the process for checking heating element resistor and temperature sensor continuity for the CHIP TOOL VARIO.
Continuity Test for X-TOOL
Guides on checking the heating element resistor and thermocouple for conductance in the X-TOOL using an ohmmeter.
X-TOOL Heating Element Continuity Test
Shows measurement points on the X-TOOL connector for testing the heating element's conductivity.
X-TOOL Thermocouple Continuity Test
Details the continuity test for the X-TOOL thermocouple, specifying measurement points and expected resistance values.
X-TOOL VARIO Heating Element Test
Explains how to perform a continuity check on the X-TOOL VARIO heating element after disassembling the heating head.
Parameter Changes Not Possible Issue
Addresses the scenario where parameter changes are not possible, likely due to password protection, and directs to the relevant chapter.
Understanding Error Messages
Lists various error codes displayed by the station, their causes, and recommended remedies for troubleshooting.
Maintenance and Cleaning of Ersa i-CON
Important Care Work
Details crucial care steps like tin coating tips, cleaning residues, and keeping ventilation openings clear.
Cleaning Procedures
Specifies how to clean the device using a damp cloth and lists unsuitable cleaning agents.
Spare Parts and Accessories for Ersa i-CON
Tool Tips and Web Links
Provides QR codes and web links for accessing specific soldering tips for various tools in the ERSA web shop.

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