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OPERATION MANUAL
ZL-153
ZL-153MC
ZL-203
ZL-203MC
ZL-253
ZL-253MC
Applicable NC Unit
Before starting operation, maintenance, or programming, carefully read the
manuals supplied by Mori Seiki, the NC unit manufacturer, and equipment
manufacturers so that you fully understand the information they contain.
Keep the manuals carefully so that they will not be lost.
Applicable Model
ZL-153S
ZL-153SMC
ZL-203S
ZL-203SMC
ZL-253S
ZL-253SMC
MSG-501
OM-ZLFMSG501-A0E
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Chapters
Table of Contents
Related Manuals for mori seiki ZL-203SMC
Summarization of Contents
FOR SAFE OPERATION
This machine is intended for use by persons who have a basic knowledge of machine tools
Specifies that machine operation requires basic knowledge of machine tools for safe use.
WARNING DISPLAY ON TURNING ON POWER
The cautions to be observed in order to ensure safe machine operation
Details safety cautions on labels and in the manual for safe machine operation.
PREFACE
This manual provides the information necessary to operate the machine.
Introduces the manual's content, explaining machine operation and chapter summaries.
DOOR INTERLOCK FUNCTION
The door interlock function is provided to ensure the operator's safety.
Explains the purpose and specifications of the door interlock function for operator safety.
CHAPTER A : OPERATION PANELS
5 OPERATION PANEL
Explains functions of switches and keys arranged on the machine operation panel.
5-1 Arrangement and Names of Switches and Keys on Machine Operation Panel
Provides an overview of the layout and naming of switches and keys on the operation panel.
CHAPTER B : MANUAL OPERATION
1 SAFETY GUIDELINES
Lists essential safety precautions to be observed during machine operation.
3 EMERGENCY STOP
Explains methods for immediately stopping machine operation in emergency situations.
6 AXIS MOVEMENT OPERATION
Describes the standard and S-type axis directions and their control.
7 SPINDLE OPERATION
Describes spindle related operations, including spindle start and stop procedures.
CHAPTER C : CHUCKING
1 CAUTIONS ON CHUCKING A WORKPIECE
Highlights critical safety points and procedures for workpiece chucking.
3 SHAPING SOFT JAWS FOR FINISHING
Details cautions and procedures for shaping soft jaws for gripping workpieces.
CHAPTER D : PROGRAM EDITING
1 FOREGROUND AND BACKGROUND
Explains the two memory areas, foreground and background, for program storage and editing.
4 PROGRAM EDITING
Covers procedures for altering, inserting, and deleting program data using edit keys.
CHAPTER E : SETTING OF COORDINATE SYSTEM
1 COORDINATE SYSTEM
Explains how programs are created based on coordinate systems and tool movement control.
4 SETTING THE TOOL COORDINATE SYSTEM WITH GEOMETRY OFFSET
Details procedures for setting tool geometry offset and Z-axis work shift offset data.
7 SETTING THE WORK COORDINATE SYSTEM USING G54 TO G59
Describes setting work coordinate systems using G54 to G59 codes on the WORK OFFSET screen.
CHAPTER F : PREPARATION BEFORE STARTING MASS PRODUCTION
3 CHECKS BEFORE STARTING MASS PRODUCTION
Lists essential items to check before starting mass production, including interlocks and clamped conditions.
7 CHECKING THE PROGRAM WITH A WORKPIECE CLAMPED IN THE CHUCK
Explains how to check programs with a workpiece clamped using dry run by shifting the coordinate system.
8 TO FINISH A WORKPIECE WITHIN THE SPECIFIED TOLERANCE WITH THE TOOL WEAR OFFSET FUNCTION (TEST CUTTING)
Describes using tool wear offset to adjust programmed paths for workpiece tolerance after test cutting.
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