SynQor UPS-1500-S-1U Operator's Manual

Military field-grade
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Upply
Operator's Guide
3-Phase UPS-1500 Series
UPS-1500-S-1U
N+M Redundancy
(optional)
UPS-1500-E-2U
Made in USA
www.synqor.com
1.888.567.9596 (USA only)
|
SynQor Headquarters 155 Swanson Road, Boxborough, MA 01719-1316 USA
|

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Summarization of Contents

SECTION I WARNINGS
Hazardous Voltages
Discusses hazards associated with AC, DC input/output connectors and cables, and battery pack.
SECTION II GENERAL PRODUCT INFORMATION
Product Description
Overview of the military-grade UPS, its technology, and key features like isolation and power smoothing.
Product Topology
Explains the true on-line double conversion topology and the flow of power through its components.
Part Numbering Scheme and Options
Details how to interpret model numbers and available options for UPS configurations.
Product Specifications
Introduces electrical and mechanical specifications for 1U and 2U UPS models.
Electrical Characteristics
Provides detailed input/output electrical specs and environmental/reliability data.
1U Mechanical Diagram
Illustrates the physical dimensions and mounting details of the 1U UPS unit.
2U Mechanical Diagram
Illustrates the physical dimensions and mounting details of the 2U UPS unit.
UPS Efficiency
Shows typical efficiency curves of the UPS based on output power and input voltage.
Total Output Power that can be derived from the AC INPUT
Explains how total output power is derived from AC/DC inputs and battery.
Power Cable Wiring Diagram
Details connector pinouts and wiring for AC/DC inputs and outputs.
Power Cable Wire Size
Recommends specific cables and discusses wire size importance for voltage drop.
SECTION III OPERATION
Set-Up
Provides step-by-step instructions for installing and setting up the 3-Phase UPS-1500 series.
Start-Up
Details the procedure for starting up the UPS and its status indicators.
Shut-Down
Explains how to safely shut down the UPS unit and its outputs.
Power Cable Connections/Disconnections While Operating
Discusses connecting/disconnecting power cables while the UPS is operational.
Cooling System
Describes the UPS cooling system, fan operation, and redundancy.
Front Panel Indicators
Explains the LEDs on the front panel and battery pack for UPS status.
Power-In Indicators (LEDs in positions DO and D1)
Details the meaning of the Power-In LEDs (DO and D1) for AC and DC inputs.
Load Power Indicators (LEDs in positions BO – B3)
Explains the Load Power LEDs (B0-B3) indicating output load levels.
Battery State-of-Charge Indicators (LEDs in positions EO – E3)
Details the Battery State-of-Charge LEDs (E0-E3) for battery status.
UPS Cooling System Indicator (LED in position FO)
Explains the UPS Cooling System LED (F0) for fan status and temperature.
Battery Pack Temperature Indicator (LED in position F1)
Details the Battery Pack Temperature LED (F1) for battery temp status.
Fan Service Required Indicator (LED in position CO)
Explains the Fan Service Required LED (C0) for fan health.
Battery Pack Service Required Indicator (LED in position C1)
Details the Battery Pack Service Required LED (C1) for battery health.
Audible alarm
Describes the audible alarm patterns and how to silence them.
Hot Swapping the Battery Pack
Explains the process and implications of hot-swapping the battery pack.
Operating Environment
Lists MIL-STD-810G environmental test qualifications for the UPS.
SECTION IV MULTIPLE UPS CONFIGURATIONS
General Considerations
Introduces standard and expanded paralleling schemes for load sharing and redundancy.
Expanded Paralleling “R” Option
Details the "R" option for fault-tolerant, N+1/N+M redundant systems up to 32 units.
Parallel Configurations of the AC OUTPUTS: Up to Three Units
Shows configurations for paralleling 2-3 UPS AC outputs.
Parallel Configurations of the AC OUTPUTS: Up to 32 Unit “R” option
Illustrates system configurations for up to 32 units using the "R" option.
Parallel Connection of the AC OUTPUTS
Explains how to connect AC OUTPUTS in parallel for increased power or redundancy.
Two UPS units with AC OUTPUTS Paralleled
Shows wiring for paralleling two UPS units' AC outputs.
Three UPS units with AC OUTPUTS Paralleled
Shows wiring for paralleling three UPS units' AC outputs.
Series Split Phase Connection of AC OUTPUTS
Explains series connection of two UPS units for split-phase output.
3-Phase Connection of AC OUTPUTS
Details the setup for a 3-phase output configuration using three UPS units.
Parallel Connection of DC OUTPUTS
Discusses parallel connection of DC outputs and its limitations.
Connection of the AC and/or DC INPUTS
Explains different ways to connect AC/DC inputs for multi-unit systems.
Multi-unit AC OUTPUT “ON/OFF” Control – Standard Parallel (“F” option)
Describes ON/OFF control for standard parallel ("F" option) multi-unit systems.
Multi-unit AC OUTPUT “ON/OFF” Control – Expanded Parallel (“R” option)
Describes ON/OFF control for expanded parallel ("R" option) multi-unit systems.
AC OUTPUT Neutral Grounding
Explains neutral grounding requirements for multi-unit configurations.
SECTION V BATTERY PACK
Battery Technology
Describes the Lithium Polymer battery technology used in the packs.
Electronic Circuitry within the Battery Pack
Details the internal electronic control circuitry of the battery packs.
Battery Capacity
Outlines the specifications of standard and extended battery packs, including run-time.
Storage of the Battery Pack
Specifies the temperature range for storing battery packs to maintain capacity.
Battery Pack Replacement
Lists part numbers for standard and extended battery packs for replacement.
Handling the Battery Pack
Provides guidelines for handling, shipping, and disposal of battery packs.
SECTION VI CONTROL INTERFACE DETAILS
Control Cable Connections
Describes the rear panel connectors for Ethernet, User I/O, and Configuration.
Internal User I/O Circuits
Shows internal circuitry for User I/O signals.
Remote On/Off Switch Connections
Details connections for remote ON/OFF switch functionality.
Digital Input/Output Control Signals
Lists digital I/O signals, pin numbers, and their functions.
RS232 Serial Interface
Explains the RS232 serial interface, baud rate, and pin assignments.
Ethernet Interface
Describes the optional Ethernet interface for monitoring and control.
SECTION VII MAINTENANCE
Battery
States that lithium polymer batteries require no maintenance but need temperature monitoring.
Fans
Notes that fans have sealed bearings and are user-replaceable.
Cleaning
Provides instructions for cleaning the UPS unit and its connectors.
SECTION VIII TROUBLE-SHOOTING GUIDE
Fault Conditions
Introduces troubleshooting using front panel LEDs and lists common external conditions.
D1: AC INPUT Power LED
Details possible problems indicated by the AC INPUT Power LED (D1).
D0: DC INPUT Power LED
Details possible problems indicated by the DC INPUT Power LED (D0).
A1: AC OUTPUT Power LED
Details possible problems indicated by the AC OUTPUT Power LED (A1).
A0: DC OUTPUT Power LED
Details possible problems indicated by the DC OUTPUT Power LED (A0).
B0 - B3: LOAD Power LEDS
Details possible problems indicated by the LOAD Power LEDs (B0-B3).
F0: UPS Cooling System LED
Details possible problems indicated by the UPS Cooling System LED (F0).
F1: Battery Pack Temperature LED
Details possible problems indicated by the Battery Pack Temperature LED (F1).
C0: Fan Service Required LED
Details possible problems indicated by the Fan Service Required LED (C0).
C1: Battery Pack Service Required LED
Details possible problems indicated by the Battery Pack Service Required LED (C1).
All 16 LEDs: All LEDs are OFF
Lists causes for all 16 LEDs being OFF.
Audible Alarm: (pattern repeats every 5 seconds)
Details possible problems indicated by audible alarm patterns.
Two other conditions should be mentioned
Discusses fans being OFF and UPS not turning off.
Loads that draw a large surge of current at start-up
Discusses issues with loads drawing large start-up surge currents.
One of the 3-Phase AC INPUTS to the UPS is missing or out of range
Explains behavior when AC input phases are missing or out of range.
INPUT Cable wire resistance is too high
Discusses problems caused by high resistance in AC/DC input cables.

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