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Related Manuals for SynQor 3-Phase UPS-1500 Series
Summary of Contents for SynQor 3-Phase UPS-1500 Series
- Page 1 Upply Operator’s Guide 3-Phase UPS-1500 Series UPS-1500-S-1U N+M Redundancy (optional) UPS-1500-E-2U Made in USA www.synqor.com 1.888.567.9596 (USA only) SynQor Headquarters 155 Swanson Road, Boxborough, MA 01719-1316 USA...
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Page 2: Table Of Contents
General Considerations ............................33 Standard Paralleling “F” Option ........................33 Expanded Paralleling “R” Option ........................34 Parallel Configurations of the AC OUTPUTS: Up to Three Units ............35 Multi-unit Configurations ..........................35 006-0007129 10/12/2018 Rev B 2 of 60 UPS-1500 3-Phase Guide www.synqor.com... - Page 3 RS232 Serial Interface ............................50 Ethernet Interface ..............................51 Section VII Maintenance Battery ..................................52 Fans ....................................52 Cleaning ..................................52 Section VIII Trouble-Shooting Guide Fault Conditions ............................... 53 006-0007129 10/12/2018 Rev B 3 of 60 UPS-1500 3-Phase Guide www.synqor.com...
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Page 4: Hazardous Voltages
Warnings Hazardous Voltages The INPUT and OUTPUT Power connectors and cables of the SynQor UPS may have voltages that are unsafe. INJURY OR DEATH ON CONTACT may result. Appropriate safety precautions should be taken. All connections should be made in accordance with LOCAL ELECTRICAL CODES. -
Page 5: Hazardous Energies
Hazardous Energies The INPUT and OUTPUT Power connectors and cables of the SynQor UPS may be the source of high levels of energy. Do not inappropriately make electrical contact between any terminal of a connector and another, or between any wire of a cable and another, or between any terminal or wire and the UPS’s chassis or ground. -
Page 6: Battery Pack
Always use the proper SynQor battery pack. See the battery replacement chart on page 45. Protection from the Environment The SynQor UPS is a ruggedly built product having its electronics and battery contained in sealed chambers. The UPS is capable of withstanding harsh levels of mechanical acceleration, shock and vibration, temperature and pressure variations, and exposure to water, salt, sand and dust within the levels specified in the data sheet. -
Page 7: General Product Information
AC and the DC option output power is limited to 1250 W total. The electronic circuitry within the UPS-1500 Series products is designed, qualified and screened according to SynQor’s MIL-COTS Standards. It complies with the requirements of MIL-STD-704F, MIL-STD-1399-300B, MIL-STD-1275D and MIL-STD-461F, as well as IEC-EN61000 specifications for world-wide commercial utility applications. -
Page 8: Product Topology
The SynQor UPS-1500 Series products are designed and manufactured in the U.S.A. Product Topology The SynQor UPS-1500 Series products use a true on-line double conversion topology that provides protection to the load from spikes, noise, surges, brownouts, blackouts, etc. in the input power sources. - Page 9 There is a communication/control port that provides a digital interface to a host computer system. UPS in Transit Case Option 006-0007129 10/12/2018 Rev B 9 of 60 UPS-1500 3-Phase Guide www.synqor.com...
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Page 10: Part Numbering Scheme And Options
Section II General Product Information Part Numbering Scheme and Options This table shows the part numbering scheme for the full line of SynQor UPS products: Base Models Battery Run-Time Model Number Power Height (W x D x H) Weight @Full Power (80% Power) - Page 11 • RS232 serial port and logic-level I/O communication are included in the standard model. An Ethernet port providing web and SNMP interfaces is available as an option. 006-0007129 10/12/2018 Rev B 11 of 60 UPS-1500 3-Phase Guide www.synqor.com...
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Page 12: Product Specifications
Product Specifications The following three pages show the electrical and mechanical specifications of the UPS-1500S-1U high and the UPS-1500E-2U Series of products. Data sheets showing these specifications and other information can be found at the web site http://www.synqor.com/UPS. UPS-1500-S-1U Status LED Status Indicator Panel 1.73"... - Page 13 UPS-1500-E-2U with DC1 Output/DC2 Output Option DC1 Output AC Output Exhaust Ethernet Port User Ground Exhaust Fan AC Input AC Switch Output Option Port Config Stud Option Port (1/4-20) Option 006-0007129 10/12/2018 Rev B 13 of 60 UPS-1500 3-Phase Guide www.synqor.com...
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Page 14: Electrical Characteristics
Voltage Regulation (Over Load & Temperature) -13% Air Flow 0.67(m /min) 23.7 CFM 30V at 0A Two fans in system, above specs are for each fan separately. 26V at 48.1A =1250W 006-0007129 10/12/2018 Rev B 14 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 15: 1U Mechanical Diagram
1.50" [38.1] [19.05] UNIT MOUNTING 17" HOLES .55" [431.8] 8-32 .250" [6.35] [13.97] .625" [15.875] POWER OUT LOAD BATT 1.73" [43.942] .313" BATT CHARGE MADE IN USA POWER IN [7.9502] 006-0007129 10/12/2018 Rev B 15 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 16: Mechanical Diagram
[247.65] .750" [19.05] UNIT MOUNTING 1.50" [38.1] HOLES .750" 8-32 .250" [19.05] 17" [6.35] .55" [431.8] [13.97] 2.375" [60.325] 2.062" [52.3748] 3.33" 1.749" [84.582] [44.4246] .625" .313" [15.875] [7.9502] 006-0007129 10/12/2018 Rev B 16 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 17: Ups Efficiency
3-Phase AC INPUT source the UPS will switch to the secondary DC INPUT source if present, or the to the battery backup if the DC INPUT source is not available. 006-0007129 10/12/2018 Rev B 17 of 60 UPS-1500 3-Phase Guide www.synqor.com... - Page 18 . If the total output power is greater than this derated value, the UPS will switch L-vN to the DC INPUT (if it is available and >22 V) or the internal BATTERY PACK. 006-0007129 10/12/2018 Rev B 18 of 60 UPS-1500 3-Phase Guide www.synqor.com...
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Page 19: Power Cable Wiring Diagram
Function G, F, E B, C, D Return A, H No Connect AC OUTPUT Function Line Neutral No Connect Ground DC1 OUTPUT Function C, D A, B Return OUT DC2 OUTPUT Function G, F, E B, C, D Return OUT A, H No Connect 006-0007129 10/12/2018 Rev B 19 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 20: Power Cable Wire Size
Section II General Product Information Power Cable Wire Size SynQor recommends the following cables for use with the UPS-1500 Series: AC INPUT: SYN-9114 UPS connection to NEMA L15-30P Plug, 10’ SYN-9113 UPS connection to Hardwire Termination, 10’ AC OUTPUT: SYN-9131 UPS connection to NEMA 5-20 Receptacle, 10’... - Page 21 Therefore, the longer a cable is, the more important it is that the wire’s diameter be large. Alternatively, a cable can have multiple pairs of wires to achieve a larger “effective wire diameter”. This second approach gives a more flexible cable. For 10 ft long cables, SynQor recommends that for the UPS-1500 Series: •...
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Page 22: Operation
Operation Set-Up The following are the recommended installation steps for the 3-Phase UPS-1500 series: • Insert the BATTERY PACK (if not already present) and tighten its screws. • Make sure the AC SWITCH on the rear panel of the UPS is in the “OFF” position. -
Page 23: Start-Up
“OFF” (if no power sources are present). • It is not necessary to move the AC SWITCH on the rear panel of the UPS to the “OFF” position. 006-0007129 10/12/2018 Rev B 23 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 24: Power Cable Connections/Disconnections While Operating
UPS. However, the SynQor UPS is capable of having any of its input or output power cables connected at any time (if safely done), including while the UPS is turned “ON” and delivering power to the load. -
Page 25: Cooling System
Operation Cooling System The SynQor UPS-1500 Series products are cooled by fans that draw air into the intake below the battery pack on the front panel and exhaust through two fan ports on the rear panel. Care should be taken to ensure there is no airflow obstruction, either at the front air-intake or the rear exhaust. -
Page 26: Front Panel Indicators
Each battery pack has 16 LEDs, as shown below, that indicated the status of the battery pack and of the operation of the UPS: POWER OUT LOAD BATT BATT CHARGE POWER IN 006-0007129 10/12/2018 Rev B 26 of 60 UPS-1500 3-Phase Guide www.synqor.com... - Page 27 UPS is “ON” but the Output Voltage is Amber Out of Range UPS is “OFF” and the Output Voltage is Within Range UPS is “OFF” (Or the DC Output Option is not Installed) 006-0007129 10/12/2018 Rev B 27 of 60 UPS-1500 3-Phase Guide www.synqor.com...
- Page 28 Indication Standby Discharging Charging Battery Charge <10% Battery Charge <25% Battery Charge >25% Battery Charge >50% Battery Charge >75% Battery Charge =100% Battery Charge =100% (Cell Balancing is Occurring) 006-0007129 10/12/2018 Rev B 28 of 60 UPS-1500 3-Phase Guide www.synqor.com...
- Page 29 Battery is too Cold to be Charged Battery Temperature is Within its Specified Green Operating Range Amber Battery is too Hot to be Charged Battery is too Hot to be Charged or Discharged 006-0007129 10/12/2018 Rev B 29 of 60 UPS-1500 3-Phase Guide www.synqor.com...
- Page 30 Battery Pack is “OK” Battery Pack’s Calculated Maximum Storage Capacity is Amber <75% of its Rated Value Battery Pack’s Calculated Maximum Storage Capacity is <50% of its Rated Value 006-0007129 10/12/2018 Rev B 30 of 60 UPS-1500 3-Phase Guide www.synqor.com...
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Page 31: Audible Alarm
Note: if no viable input power source is available for the UPS and the UPS is actively running of the battery backup, the removal of the battery pack would cause the UPS’s to shut down and stop supplying power to the load. 006-0007129 10/12/2018 Rev B 31 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 32: Operating Environment
Operation Operating Environment The SynQor UPS-1500 Series is designed for the extreme environmental conditions of military and aerospace applications. All the electronic circuitry and the battery pack are contained in a sealed, weather-proof, shock-proof chamber constructed of die-cast aluminum. Only the redundant, water- proof cooling fans are exposed to the environment. -
Page 33: Multiple Ups Configurations
UPS part numbers to be sure this is the case before ordering units to implement systems described in this section. Standard Paralleling “F” Option With standard paralleling, up to three SynQor UPS units with identical “F” type model numbers can be combined in various ways to achieve: • Higher output power •... -
Page 34: Expanded Paralleling "R" Option
SynQor using the proper part number given in the pages that follow. In a standard parallel system, the AC OUTPUT will remain “OFF” until all UPS units are enabled. -
Page 35: Parallel Configurations Of The Ac Outputs: Up To Three Units
Parallel Configurations of the AC OUTPUTS: Up to Three Units Multi-unit Configurations The chart below shows four possible ways the AC OUTPUTS of up to three SynQor UPS units can be connected together. Each configuration will be discussed in more detail in the following pages. -
Page 36: Parallel Configurations Of The Ac Outputs: Up To 32 Unit "R" Option
“R” option. Please note that each multi-unit system requires its own unique system CONFIGURATION (Single-Phase, Split-Phase, and 3-Phase) cable. Contact the SynQor factory to purchase the system specific configuration cables. Note that configuration cables for two, three, four and five unit Single-Phase parallel systems are offered as standard products. -
Page 37: Parallel Connection Of The Ac Outputs
UPS units. Blue Cable Section Red Cable Section UPS AC OUTPUT Voltage Minimum Wire Size Minimum Wire Size 115 Vac #14 AWG (2.5 mm #10 AWG (6mm 230 Vac #16 AWG (1.5 mm #12 AWG (4mm 006-0007129 10/12/2018 Rev B 37 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 38: Three Ups Units With Ac Outputs Paralleled
UPS units. Blue Cable Section Minimum Red Cable Section Minimum UPS AC OUTPUT Voltage Wire Size Wire Size 115 Vac #14 AWG (2.5 mm #10 AWG (6mm 230 Vac #16 AWG (1.5 mm #12 AWG (4mm 006-0007129 10/12/2018 Rev B 38 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 39: Series Split Phase Connection Of Ac Outputs
This configuration is called “Split-Phase”. When ordering, select the “F: Floating” option for the UPS units. Contact the SynQor factory for N+1 expanded redundant Split-Phase systems. The wiring diagram for the AC OUTPUT cables and the CONFIGURATION cable for the Split-Phase configuration is... -
Page 40: 3-Phase Connection Of Ac Outputs
1.73 times higher (e.g. 200Vac or 400Vac line-to-line). Contact the SynQor factory for N+1 expanded redundant 3-Phase systems. The wiring diagram for the AC OUTPUT cables and the CONFIGURATION cables for the 3-Phase configuration is shown below:... -
Page 41: Parallel Connection Of Dc Outputs
“ON/OFF” AC OUTPUT control. If any single UPS no longer has a valid input power source (e.g., no AC or DC INPUT and a depleted battery), the combined AC OUTPUT of the entire will shut down. 006-0007129 10/12/2018 Rev B 41 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 42: Multi-Unit Ac Output "On/Off" Control - Expanded Parallel ("R" Option)
MAKING MULTI-UNIT AC OUTPUT CONNECTIONS. ALL AC OUTPUT CABLE CONNECTORS MUST BE INSTALLED DURING OPERATION AS A DISCONNECTED CABLE CONNECTOR MAY HAVE EXPOSED VOLTAGE PRESENT FROM ANOTHER UNIT IN THE GROUP. 006-0007129 10/12/2018 Rev B 42 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 43: Battery Pack
In normal battery configuration, the failure of a single cell can disable the entire battery. The SynQor battery packs are designed with battery cells arranged in segments that can be disconnected from the whole by internal electronic control circuitry in case of failure. -
Page 44: Battery Capacity
Battery Pack Battery Capacity The SynQor UPS battery packs come in two versions: a standard battery pack and a thicker, heavier extended battery pack that provides a longer battery run-time. The standard battery pack fits into the 1U high UPS-1500S unit. The 1U battery pack is rated at 200 watt-hours of energy storage and a recharge time of <2 hours. -
Page 45: Storage Of The Battery Pack
(2U; 50 lbs.) BAT-0200-S-1U-000 Standard Battery Pack (200 Watt Hours) BAT-0500-E-2U-000 Extended Battery Pack (500 Watt Hours) Other Options also available, check the website or contact power@synqor.com for further information. Note: Always use the proper SynQor battery pack for the appropriate UPS model. 006-0007129 10/12/2018 Rev B 45 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 46: Handling The Battery Pack
The shipping carton must be appropriately labeled per applicable Federal DOT Requirements. A UPS may be shipped using standard shipping methods if it does not contain a battery pack. Please contact SynQor for further assistance. -
Page 47: Control Interface Details
UPS and receive information regarding the status of the UPS. The Configuration male DB15 connector on the right is for a connection between SynQor UPS units in standard and expanded paralleling configurations. The port is used in conjunction with the paralleling CONFIGURATION cables to exchange load sharing information and coordinate startup/shutdown operations between parallel UPS units. -
Page 48: Internal User I/O Circuits
Remote On/O Switch SHUTDOWN 1N4148 SPDT Momentary Input Pin (ON) OFF (ON) Note: A 2PDT or 3PDT switch may be substituted for single control of 2 or 3 UPS machines, respectively. 006-0007129 10/12/2018 Rev B 48 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 49: Digital Input/Output Control Signals
Drive this line “high” with ≥ 5mA to enable the UPS outputs SHUTDOWN Drive this line “high” with ≥ 5mA to disable the UPS outputs *with an internal 50 kΩ Pull-up Resistor to 5 V and ESD Protection Diodes. 006-0007129 10/12/2018 Rev B 49 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 50: Rs232 Serial Interface
UPS-1500-S-1U with DC1 Output/DC2 Output Option DC1 Output AC Output Exhaust Ethernet Port User Ground Exhaust Fan AC Input AC Switch Output Option Port Config Stud Option Port (1/4-20) Option 006-0007129 10/12/2018 Rev B 50 of 60 UPS-1500 3-Phase Guide www.synqor.com... -
Page 51: Ethernet Interface
UPS and a host computer by including a local DHCP server internal to the UPS. For a detailed description of the Ethernet port and SNMP implementation see the SynQor website http://www.synqor.com/ups/documents/UPS_Ethernet_SNMP_UG.pdf 006-0007129... -
Page 52: Maintenance
CAUTION: Do not dispose of batteries in a fire. The batteries may explode. CAUTION: Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Always use the proper SynQor battery pack. See the battery replacement chart on page 45. Fans The fans on the rear panel have sealed bearings that do not require any regular maintenance. Fan assemblies are user replaceable with kits available from SynQor. Please contact the SynQor factory for obtaining fan replacement kits. -
Page 53: Trouble-Shooting Guide
Trouble-Shooting Guide Fault Conditions The SynQor UPS has no user-serviceable parts within it other than the cooling fans. If the unit has an internal malfunction only factory trained personnel should attempt to repair it. There are, however, several external conditions that could cause the UPS to not operate as desired. - Page 54 UPS it is still running and providing an DC OUTPUT voltage. LED is RED • Some other source of voltage is connected to the DC OUTPUT and is powering it when the UPS is not 006-0007129 10/12/2018 Rev B 54 of 60 UPS-1500 3-Phase Guide www.synqor.com...
- Page 55 • The battery is too hot to be charged or discharged without damage. LED is STEADY RED • If the ambient temperature is within its specified range the battery will eventually cool down and this condition will go away. 006-0007129 10/12/2018 Rev B 55 of 60 UPS-1500 3-Phase Guide www.synqor.com...
- Page 56 • The UPS is drawing power from the battery pack and its remaining charge is <10% of its rated charge. Four tones • Sources of input power should be restored or the loads should be shut down. 006-0007129 10/12/2018 Rev B 56 of 60 UPS-1500 3-Phase Guide www.synqor.com...
- Page 57 • The UPS fails to start the load: The SynQor UPS is designed to try various start-up routines when it is first turned “ON” to overcome the problem of surge currents with some loads. There are five such routines (or repetitions of a given routine) that are tried.
- Page 58 At standby, the UPS does not draw any or little power/ current from the DC INPUT. The voltage drop across the DC INPUT cable from the source to the UPS is therefore negligible at this point. 006-0007129 10/12/2018 Rev B 58 of 60 UPS-1500 3-Phase Guide www.synqor.com...
- Page 59 UPS unit (See the section “Power Cable Wire Size” for recommended cable wire sizes), 2) tighten the distribution panel/breaker terminals or 3) clean any contamination or corrosion buildup on all terminals and connectors. 006-0007129 10/12/2018 Rev B 59 of 60 UPS-1500 3-Phase Guide www.synqor.com...
- Page 60 Upply Operator’s Guide 3-Phase UPS-1500 Series Made in USA 006-0007129 10/12/2018 Rev B www.synqor.com 1.888.567.9596 (USA only) SynQor Headquarters 155 Swanson Road, Boxborough, MA 01719-1316 USA...
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