SynQor UPS-1250-S-1U Operator's Manual

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ninterrUptible
UPS-1250-S-2S
Made in USA
1.888.567.9596 (USA only)
p
ower
Operator's Guide
UPS-1250
DC Output Series
UPS-1250-S-1U
UPS-1250-E-2U
|
SynQor Headquarters 155 Swanson Road, Boxborough, MA 01719-1316 USA
S
Upply
www.synqor.com
|

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Summary of Contents for SynQor UPS-1250-S-1U

  • Page 1 Upply Operator’s Guide UPS-1250 DC Output Series UPS-1250-S-1U UPS-1250-E-2U UPS-1250-S-2S Made in USA www.synqor.com 1.888.567.9596 (USA only) SynQor Headquarters 155 Swanson Road, Boxborough, MA 01719-1316 USA...
  • Page 2: Table Of Contents

    Product Topology ................................8 Part Numbering Scheme and Options ......................10 Electrical Characteristics ............................. 11 Product Specifications............................12 UPS-1250-S-1U Mechanical Diagram ......................14 UPS-1250-E-2U Mechanical Diagram ......................15 UPS-1250-S-2S Shallow Rack Mechanical Diagram .................. 16 UPS Efficiency ................................17 Total Output Power that can be derived from the AC INPUT ..............18 Special Operating Temperature Conditions for the UPS-1250-S-2S “Shallow Rack”...
  • Page 3 Digital Input/Output Control Signals ....................... 40 RS232 Serial Interface ............................40 Ethernet Interface ..............................41 Section VI Maintenance Battery ..................................42 Fans ....................................42 Cleaning ..................................42 Section VII Trouble-Shooting Guide Fault Conditions ............................... 43 006-0007097 02/14/2019 Rev E 3 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 4: Hazardous Voltages

    Warnings Hazardous Voltages The INPUT AND OUTPUT POWER connectors and cables of the SynQor UPS may have voltages that are unsafe. INJURY OR DEATH ON CONTACT may result. Appropriate safety precautions should be taken. All connections should be made in accordance with LOCAL ELECTRICAL CODES.
  • Page 5: Hazardous Energies

    Hazardous Energies The INPUT AND OUTPUT POWER connectors and cables of the SynQor UPS may be the source of high levels of energy. Do not inappropriately make electrical contact between any terminal of a connector and another, or between any wire of a cable and another, or between any terminal or wire and the UPS’s chassis or ground.
  • Page 6: Battery Pack

    CAUTION: Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Always use the proper SynQor battery pack. See the battery replacement chart on page 36. Protection from the Environment The SynQor UPS is a ruggedly built product having its electronics and battery contained in sealed chambers.
  • Page 7: General Product Information

    >10 minutes of full power run time. The first weighs approximately 33 lbs., the second 52 lbs. and the third 33 lbs. The SynQor UPS-1250 DC Output Series products are designed and manufactured in the U.S.A. 006-0007097...
  • Page 8: Product Topology

    General Product Information Product Topology The SynQor UPS-1250 DC Output Series products use a true on-line double conversion topology that provides protection to the load from spikes, noise, surges, brownouts, blackouts, etc. in the input power sources. They also provide smoothing of load transients and nonlinear load profiles so that the input power sources are not subjected to these disturbances.
  • Page 9 There is a communication/control port that provides a digital interface to a host computer system. UPS in Transit Case Option 006-0007097 02/14/2019 Rev E 9 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 10: Part Numbering Scheme And Options

    The UPS-1250 DC Output Series of products provide up to 1250 W of total output power (DC). They come in three different physical formats: • A UPS-1250-S-1U high, 33 lb. rackmount unit that uses the standard battery pack that provides >10 minutes of battery run-time at full power •...
  • Page 11: Electrical Characteristics

    Section II General Product Information Electrical Characteristics INPUT CHARACTERISTICS MECHANICAL CHARACTERISTICS Operating AC Input UPS-1250-S-1U (Standard Battery Pack) Voltage 80-265 Vrms* Chassis Width 17”W Frequency 47-65 Hz Chassis Depth 22.25”D (47-800 Hz Optional) Chassis Height 1.73”(1U)H Case Material Aluminum Input Power Factor >0.98 at 47-65 Hz...
  • Page 12: Product Specifications

    General Product Information Product Specifications The following three pages show the electrical and mechanical specifications of the UPS-1250-S-1U, UPS-1250-S-2S, and the UPS-1250-E-2U Series of products. Data sheets showing these specifications and other information can be found at the web site.
  • Page 13 Air Intakes On/Off 17.00" UPS-1250-S-2S Unit with AC & DC Input / DC Output Exhaust Ethernet User CONFIG Exhaust AC Circuit Output Port Port Input Input Breaker Ground Stud (1/4-20) 006-0007097 02/14/2019 Rev E 13 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 14: Ups-1250-S-1U Mechanical Diagram

    Section II General Product Information UPS-1250-S-1U Mechanical Diagram 19.450″ [494.03] 22.25″ [565.15] 18.700″ [474.98] 9.750″ [247.65] 0.75″ [19.1] 0.75″ [19.1] 1.5″ [38.1] UNIT 0.55″ MOUNTING 17.00″ [13.9] HOLES [431.8] 0.625″ 8-32 .250 [15.875] 0.313″ 1.73″ [43.9] [7.9502] 006-0007097 02/14/2019 Rev E...
  • Page 15: Ups-1250-E-2U Mechanical Diagram

    [565.15] 9.750″ [247.65] 0.75″ [19.1] 0.75″ [19.1] UNIT 1.5″ [38.1] MOUNTING HOLES 17.00″ 8-32 .250” [431.8] 0.55″ [13.9] 2.375″ 2.062″ [60.325] 3.33″ [52.375] [84.582] 1.749″ [44.425] 0.625″ [15.875] 0.313″ [7.9502] 006-0007097 02/14/2019 Rev E 15 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 16: Ups-1250-S-2S Shallow Rack Mechanical Diagram

    0.750 [19.05] 0.750 1.50 [38.1] [19.05] 2.38 17.00 [431.8] [60.3] 0.52 [13.1] 2.06 [52.4] 1.75 [44.5] 0.63 [15.9] 0.31 3.40 [7.9] [86.4] UNIT MOUNTING HOLES 8-32 0.250 [6.35] x24 EACH SIDE 006-0007097 02/14/2019 Rev E 16 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 17: Ups Efficiency

    DC OUTPUT from 115 VAC and 230 VAC input. Efficiency vs. Output Power 115 Vac Efficiency 230 Vac 1000 1250 Output Power (W) Figure 2 006-0007097 02/14/2019 Rev E 17 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 18: Total Output Power That Can Be Derived From The Ac Input

    Furthermore, there is a limited (and uncommon) range of AC INPUT voltage between 132 Vrms and 160 Vrms in which the total output power that can be derived from the AC INPUT is also derated, as shown in Figure 3. 006-0007097 02/14/2019 Rev E 18 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 19 DC INPUT or the BATTERY PACK. Also note that the UPS can drive it full rated power for a 2 second interval even if the AC INPUT voltage drops below 90 Vrms. UPS Output Power vs. Air Temperature for UPS-1250-S-1U and UPS-1250-E-2U 1400 1200 1000 >105 V...
  • Page 20: Special Operating Temperature Conditions For The Ups-1250-S-2S "Shallow Rack

    Output Power vs. Air Temperature For UPS-1250-S-2S 1400 1200 1000 AC Input > 105 Vrms AC Input = 90 Vrms Output Power (Watts AC Input = 80 Vrms DC Input > 22V Input Voltage (Vrms) Figure 5 006-0007097 02/14/2019 Rev E 20 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 21: Power Cable Wiring Diagram

    Looking at the rear panel, the UPS connector terminals have the following functions and locations: AC INPUT Function Line Neutral No Connect Ground DC INPUT Function G, F, E B, C, D Return A, H No Connect DC OUTPUT Function G, F, E B, C, D Return OUT A, H No Connect 006-0007097 02/14/2019 Rev E 21 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 22: Power Cable Wire Size

    “effective wire diameter”. This second approach gives a more flexible cable. For 10 ft long cables, SynQor recommends that for the UPS-1250 DC Output Series: • The AC INPUT cable has 3 wires (one for the ground) of 12 AWG •...
  • Page 23: Operation

    • Move the AC BREAKER on the rear panel of the UPS to the ON position. Note: Be careful to not toggle the ON/OFF switch during the setup. Doing so could cause the UPS to turn on and present a hazardous voltage at its output. 006-0007097 02/14/2019 Rev E 23 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 24: Start-Up

    (if no power sources are present). • It is not necessary to move the AC BREAKER on the rear panel of the UPS to the OFF position. 006-0007097 02/14/2019 Rev E 24 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 25: Power Cable Connections/Disconnections While Operating

    UPS. However, the SynQor UPS is capable of having any of its input or output power cables connected at any time (if safely done), including when the UPS is turned on and delivering power to the load.
  • Page 26: Cooling System

    Operation Cooling System The SynQor UPS-1250 DC Output Series products are cooled by fans that draw air into the intake below the battery pack on the front panel and exhaust it out the two fan ports on the rear panel.
  • Page 27: Front Panel Indicators

    Each battery pack has 16 LEDs, as shown below, that indicated the status of the battery pack and of the operation of the UPS. LED A1 is permanently disabled. There is no AC outlet on the unit. POWER OUT LOAD BATT BATT CHARGE POWER IN 006-0007097 02/14/2019 Rev E 27 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 28 UPS is On and the Output Voltage is Green Within Range UPS is On but the Output Voltage is Amber Out of Range UPS is Off and the Output Voltage is Within Range UPS is Off 006-0007097 02/14/2019 Rev E 28 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 29 LED Appearance Indication Standby Discharging Charging Battery Charge <10% Battery Charge <25% Battery Charge >25% Battery Charge >50% Battery Charge >75% Battery Charge =100% Battery Charge =100% (Cell Balancing is Occurring) 006-0007097 02/14/2019 Rev E 29 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 30 Battery is too Cold to be Charged Battery Temperature is Within its Specified Green Operating Range Amber Battery is too Hot to be Charged Battery is too Hot to be Charged or Discharged 006-0007097 02/14/2019 Rev E 30 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 31 Green Battery Pack is OK Battery Pack’s Calculated Maximum Storage Capacity is Amber <75% of its Rated Value Battery Pack’s Calculated Maximum Storage Capacity is <50% of its Rated Value 006-0007097 02/14/2019 Rev E 31 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 32: Audible Alarm

    Of course, if there is no source of input power available and the UPS is therefore drawing power from the battery, then the removal of the battery pack would cause the UPS’s outputs to shut down until a recharged battery pack is inserted. 006-0007097 02/14/2019 Rev E 32 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 33: Operating Environment

    Operation Operating Environment The SynQor UPS-1250 DC Output Series is designed for the extreme environmental conditions of military and aerospace applications. All the electronic circuitry and the battery pack are contained in a sealed, weather-proof, shock-proof chamber constructed of die-cast aluminum.
  • Page 34: Battery Technology

    In a normal battery configuration, the failure of a single cell would disable the entire battery. The SynQor battery packs are designed with their battery cells arranged in segments that can be disconnected from the other segments by the internal electronic circuitry.
  • Page 35: Battery Capacity

    Battery Pack Battery Capacity The SynQor UPS battery packs come in two versions: a Standard Battery Pack and a thicker, heavier Extended Battery Pack that provides a longer battery run-time. The Standard battery pack fits into the UPS-1250-S-1U and UPS-1250-S-2S units. It has approximately 200 watt-hours of energy storage and a recharge time of <2 hours.
  • Page 36: Storage Of The Battery Pack

    (200 Watt Hours) BAT-0500-E-2U-000 Extended Battery Pack (500 Watt Hours) Other Options also available, check the website or contact power@synqor.com for further information. Always use the proper SynQor battery pack. 006-0007097 02/14/2019 Rev E 36 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 37: Handling The Battery Pack

    Federal DOT Requirements. A UPS may be shipped using standard shipping methods if it does not contain a battery pack. Please contact SynQor for further assistance. The battery pack should be disposed in accordance with applicable regulations of the locality or returned to a factory-authorized Service Center.
  • Page 38: Control Interface Details

    The Configuration male DB15 connector on the right is not used for this product. The designation/location of the pins for the User I/O female high-density DB15 connector is shown below: 006-0007097 02/14/2019 Rev E 38 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 39: Internal User I/O Circuits

    Remote On/O Switch SHUTDOWN 1N4148 SPDT Momentary Input Pin (ON) OFF (ON) Note: A 2PDT or 3PDT switch may be substituted for single control of 2 or 3 UPS machines, respectively. 006-0007097 02/14/2019 Rev E 39 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 40: Digital Input/Output Control Signals

    The RS232 port provides readback of UPS’s state, as well as the configuration and control of the UPS’s operation. The port can be used from a standard terminal interface, or from a custom computer application. 006-0007097 02/14/2019 Rev E 40 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 41: Ethernet Interface

    IP address assignment can be done via DHCP or user entry of a static address. The interface also supports a direct connection between the UPS and a host computer by including a DHCP server internal to the UPS. For a detailed description of the Ethernet port and SNMP implementation see the SynQor website. http://www.synqor.com/ups/documents/UPS_Ethernet_SNMP_UG.pdf 006-0007097...
  • Page 42: Maintenance

    CAUTION: Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Always use the proper SynQor battery pack. See the battery replacement chart on page 36. Fans The fans on the rear panel have sealed bearings that do not require any maintenance. Fan assemblies are user replaceable with kits available from SynQor.
  • Page 43: Trouble-Shooting Guide

    Trouble-Shooting Guide Fault Conditions The SynQor UPS has no user-serviceable parts within it (other than the fans). If it has an internal malfunction only a factory trained personnel should attempt to repair it. There are, however, several external conditions that could cause the UPS to not operate as desired.
  • Page 44 UPS it is still running and providing an DC OUTPUT voltage. LED is RED • Some other source of voltage is connected to the DC OUTPUT and is powering it when the UPS is not 006-0007097 02/14/2019 Rev E 44 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 45 • The battery is too hot to be charged or discharged without damage. LED is STEADY RED • If the ambient temperature is within its specified range the battery will eventually cool down and this condition will go away. 006-0007097 02/14/2019 Rev E 45 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 46 • The UPS is drawing power from the battery pack and its remaining charge is <10% of its rated charge. Four tones • Sources of input power should be restored or the loads should be shut down. 006-0007097 02/14/2019 Rev E 46 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 47 Several problems could arise with such a load: ▪ The UPS fails to start the load: The SynQor UPS is designed to try various start-up routines when it is first turned on to overcome the problem of surge currents with some loads.
  • Page 48 INPUT cable goes back to zero volts. ▪ After a while, the UPS decides the DC INPUT voltage is back within its proper range, and begins to draw a current from the DC INPUT. 006-0007097 02/14/2019 Rev E 48 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 49 “gauge” for the length of the cable. The longer the cable, the bigger diameter the wire should have. See the section “Power Cable Wire Size” for recommended cable wire sizes. 006-0007097 02/14/2019 Rev E 49 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 50 Section VII Trouble-Shooting Guide NOTES 006-0007097 02/14/2019 Rev E 50 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 51 Section VII Trouble-Shooting Guide NOTES 006-0007097 02/14/2019 Rev E 51 of 52 UPS-1250DC Guide www.synqor.com...
  • Page 52 Upply Operator’s Guide UPS-1250 DC Output Series Made in USA 006-0007097 02/14/2019 Rev E www.synqor.com 1.888.567.9596 (USA only) SynQor Headquarters 155 Swanson Road, Boxborough, MA 01719-1316 USA...

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