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General Pump Manuals
Water Pump
HF25A
Owner's manual
General Pump HF25A Owner's Manual
Hf series
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Contents
Table of Contents
Troubleshooting
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Table of Contents
Table of Contents
1 Introduction
2 Symbol Descriptions
3 Safety
General Safety Warnings
High Pressure Unit Safety Requirements
Safety of Operation
General Procedures for High Pressure Lance/Gun Operation
Safety of Maintenance
4 Pump Identification
5 Technical Features
6 Dimensions and Weight
7 General Information about Specific Pump Use
Water Temperature
Maximum Flow and Pressure Ratings
Lowest Operating RPM
8 Connection and Plugs
9 Pump Installation
Positioning
Direction of Rotation
Water Connections
Suction Line
Filtration
Delivery Time
Water Leakage
10 Start up and Running Procedures
Before Start up
Starting up
11 Maintenance Instructions
Crank Mechanism Maintenance
Pumping Unit Maintenance
Fluid End Maintenance
12 Torque Specifications
13 Maintenance Tools
14 Pump Stopped for Long Time
15 Precautions against Freezing
17 Exploded Views and Parts
18 Trouble Shooting
20 Maintenance Log
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H H F F
Owner's Manual
• Installation
• Use
• Maintenance
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Summarization of Contents
Introduction
Symbol Descriptions
Safety
General Safety Warnings
General safety instructions and responsibilities for operating high-pressure units.
High Pressure Unit Safety Requirements
Essential safety equipment and precautions for high-pressure water units.
Safety of Operation
High Pressure Gun/Lance Operation Safety
Guidelines for safe operation of high-pressure guns and lances, including team procedures and PPE.
Maintenance Safety
Safety protocols for maintenance, emphasizing pressure release, proper tools, and genuine spare parts.
Pump Identification
Technical Features
Dimensions and Weight
General Pump Use Information
Water Temperature Considerations
Importance of water temperature for pump life and the risk of cavitation.
Pump Performance Data
Explanation of performance data and limitations regarding pressure and volume adjustments.
Minimum Operating RPM
Specifies the minimum recommended operating speed for the HF series pumps.
Connections and Plugs
Pump Installation
Positioning and Mounting
Guidelines for installing the pump on a rigid, flat base using vibration dampeners.
Direction of Rotation Identification
How to identify the correct direction of pump rotation using the crankcase arrow.
Water Connection Practices
Recommendations for using flexible hoses for suction and delivery to isolate pump vibrations.
Suction Line Requirements
Critical characteristics for an effective suction line, including diameter, straightness, and airtightness.
Filtration System Requirements
Delivery Line Configuration
Internal Diameter of Piping
Start Up and Running Procedures
Pre-Startup Checks
Pre-startup checks for suction line, connections, and oil level to ensure proper operation.
Initial Pump Startup
Steps for starting the pump, including checking rotation, offload start, and initial run-in.
Maintenance Instructions
Crank Mechanism Maintenance
Routine checks and replacement intervals for the pump's crank mechanism oil.
Fluid End Maintenance Overview
Information on maintenance for the pump's fluid end components, including recommended oils.
Crank Mechanism Disassembly
Crank Mechanism Reassembly
Bearing and Shim Reassembly
Crankshaft Bearing Replacement
Pump Head Maintenance
Seal Replacement Procedure
Packing Set Components (HF 22-25)
Packing Set Components (HF 18)
Plunger Replacement
Fluid End Mounting
Torque Specifications
Maintenance Tools Overview
Pump Storage and Long Term Inactivity
Freeze Protection Precautions
Exploded View and Parts List
Available Repair Kits
Information on available repair kits for different HF pump models.
Troubleshooting Guide
Custom Maintenance Tools
Crankshaft Oil Seal Tool
Diagram for a tool to assist in assembling the crankshaft oil seal.
Piston Guide Oil Seal Tool
Diagram for a tool to assist in assembling the piston guide oil seal.
Maintenance Log
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