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Climate Control Zoning System II
installation and operation manual

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  • Page 1 Climate Control Zoning System II installation and operation manual...
  • Page 2 However, system enhancements may result in modification of features or specifications without notice. Uponor is not liable for installation practices that deviate from this manual or are not acceptable practices within the mechanical trades.
  • Page 3: Table Of Contents

    Connecting the expansion module (optional) . . . . . . . . . . . . . 9 Climate Control Zoning System II installation and operation manual | Table of contents l i...
  • Page 4 Display unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Room temperature calibration .
  • Page 5: Foreword

    Uponor; and • Does not show evidence of tampering, mishandling, insufficient maintenance, improper storage, neglect or accidental damage before installation and being put into operation . Climate Control Zoning System II installation and operation manual | Foreword l iii...
  • Page 6: Overview

    • Switch off all power supply before starting any wiring work . installation. This equipment generates, uses and can radiate • Do not use water to clean Uponor components . radio frequency energy and, if not installed and used in •...
  • Page 7: Chapter 1: System Overview

    Wireless Digital Thermostat (T-167) A3800165 Wireless Dial Thermostat (T-165) A3801165 Wireless Base Unit, 6 zones (X-165) A3010100/ External relay for pumps A3080301 Figure 1-3: System components Climate Control Zoning System II installation and operation manual | Chapter 1 – System overview l 1...
  • Page 8: Base Unit

    Figure 1-5: Base unit components Item Description Wireless Base Unit (A3801165) Figure 1-4: Base unit Antenna Antenna connection cable Caution: Only 24 VAC Uponor actuators are MicroSD card compatible with the controller. Mounting bracket Main characteristics Mounting hardware • Autobalancing energy-management function •...
  • Page 9: Thermostats

    Wireless Dial Thermostat (A3800165) Wall bracket Wall bracket Stand 2 AAA 1.5 V batteries 2 AAA 1.5 V batteries Mounting hardware Mounting hardware Connection terminal Climate Control Zoning System II installation and operation manual | Chapter 1 – System overview l 3...
  • Page 10: Expansion Module

    Uponor actuators Low hysteresis temperature Uponor actuators are mounted on top of the manifold valves and operated using either on/off signals or pulse width Uponor uses a low hysteresis temperature for best performance modulation (PWM) signals.
  • Page 11: Chapter 2: Installation Setup

    • Ensure the base unit is supplied by a 24 VAC, 50 VA transformer. • Ensure all installed components are protected from running or dripping water. Climate Control Zoning System II installation and operation manual | Chapter 2 – Installation setup l 5...
  • Page 12: Installation Example

    A or B A or B A3801165 A3801160 02a 02b Note: Refer to page 37 for additional wiring information. Caution: Only 24 VAC Uponor actuators are compatible with the base unit. Option A Option B Figure 2-2: Installation example 6 | uponorpro.com...
  • Page 13: Chapter 3: Installing The Base Unit

    Important! Wires between transformers and base unit must be disconnected prior to detaching the transformer. Figure 3-1: Base unit Climate Control Zoning System II installation and operation manual | Chapter 3 – Installing the base unit l 7...
  • Page 14: Installing The Antenna

    Installing the antenna Attaching the antenna to a wall The illustration below shows the antenna attached to a wall The antenna can be attached to the right-hand side of the with screws (A) or double-sided adhesive strips (B). base unit or to the wall. If the base unit is installed inside a metal cabinet, the entire antenna must be placed vertically outside the cabinet, as illustrated below.
  • Page 15: Attaching The Base Unit To A Wall

    Figure 3-9: Connecting optional expansion module than horizontal. Important! Only one expansion module is supported per base unit. Climate Control Zoning System II installation and operation manual | Chapter 3 – Installing the base unit l 9...
  • Page 16: Removing The Expansion Module

    Removing the expansion module Connecting components to the base unit The illustration below shows how to remove the expansion Refer to the wiring diagram found at the end of this document. module from the base unit. The illustration below shows the inside of the base unit. 1 .
  • Page 17: Connecting Actuators To The Base Unit

    7. Close and secure the lid to the optional connections compartment. A circulation pump is now connected to a relay module and activated. Climate Control Zoning System II installation and operation manual | Chapter 3 – Installing the base unit l 11...
  • Page 18: Connecting A Boiler (Optional)

    Connecting a boiler (optional) 4. Route the wires from/to the boiler via a cable entry. The controller includes a boiler relay that can be used to 5. Connect the boiler to the connection labeled BOILER. send a signal to either fire the heat source or to open a two-port motorized zone valve positioned on the flow to Important! There is no power in the base unit to the underfloor heating manifold.
  • Page 19: Testing Actuators

    A test/cycle operation can always be canceled by entering forced mode, selecting the active channel and pressing the OK button. Figure 3-15: Testing actuators Climate Control Zoning System II installation and operation manual | Chapter 3 – Installing the base unit l 13...
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  • Page 21: Chapter 4: Installing Thermostats And Sensors

    2. Tighten the screws, fixing the wires in the connector. • Room and outdoor temperature 3. Insert the connector on the input pegs on the thermostat. • Remote sensor temperature Climate Control Zoning System II installation and operation manual | Chapter 4 – Installing thermostats and sensors l 15...
  • Page 22: Digital Thermostats

    Digital thermostats Using a wall bracket (recommended) The external temperature sensor input can be used for either The illustration below shows thermostat mounting hole positions a floor, outdoor or remote temperature sensor. Use the software and how to attach it to a wall using a wall bracket. on the thermostat to select a control mode which corresponds to the use of the sensor and thermostat.
  • Page 23: Attaching To A Table Stand

    RO = Room temperature with remote outdoor sensor 5. Press and hold the OK button for about 3 seconds to exit the settings menu. Climate Control Zoning System II installation and operation manual | Chapter 4 – Installing thermostats and sensors l 17...
  • Page 24: Registering Thermostats In The Base Unit

    The LED for the selected channel starts flashing green. 4. Repeat steps 2 and 3 until all channels to be registered with the thermostat are selected (LEDs flashing green). Note: Uponor recommends registering all channels to the thermostat at the same time. 5. Select a thermostat.
  • Page 25: Finishing Installation

    6. Give the manual and all system information to the user. Figure 4-13: Finishing installation Climate Control Zoning System II installation and operation manual | Chapter 4 – Installing thermostats and sensors l 19...
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  • Page 27: Chapter 5: Operating The Base Unit

    3. Press the < and > buttons simultaneously until the LED for has been activated. the selected channel starts flashing red (about 3 seconds). Climate Control Zoning System II installation and operation manual | Chapter 5 – Operating the base unit l 21...
  • Page 28: Unregistering All Channels

    Unregistering all channels When one or more channels are inaccurately registered, it is possible to remove all registrations at the same time. Caution: Make sure the base unit is in run mode. Refer to the instructions below to cancel all channel registrations.
  • Page 29: Chapter 6: Operating Dial Thermostats

    The illustration below shows how to change batteries. Figure 6-3: Replacing batteries 1. Angle the thermostat from the bracket. 2. Remove it from the wall. 3. Replace the batteries. Climate Control Zoning System II installation and operation manual | Chapter 6 – Operating dial thermostats l 23...
  • Page 30: Factory Reset

    Factory reset Important! Do not factory reset the thermostat if not absolutely needed. A factory reset removes the registration data from the thermostat. A3800165 Figure 6-4: Factory reset instructions Refer to the following instructions to factory reset a dial thermostat. 1.
  • Page 31: Chapter 7: Operating Digital Thermostats

    The text Err and a flashing outdoor sensor icon indicates a faulty sensor. Settings menu Settings menu number Heating demand Figure 7-2: Display layout Comfort mode Climate Control Zoning System II installation and operation manual | Chapter 7 – Operating digital thermostats l 25...
  • Page 32: Operating Buttons

    Operating buttons To adjust the thermostat temperature setpoint of the current control mode: The figure below shows buttons used to operate the digital thermostats. 1. Press the – or + button once. The screen shows the current setpoint flashing. Figure 7-5: Temperature setpoint screen 2.
  • Page 33: Sensor Options

    Low floor temperature limitation settings menu. 3. Press OK to confirm the change and return to the settings menu. Climate Control Zoning System II installation and operation manual | Chapter 7 – Operating digital thermostats l 27...
  • Page 34: Low Floor Temperature Limitation

    Low floor temperature limitation Replacing batteries This menu sets the limit on the minimum allowable floor Replace the batteries of the thermostat when the low battery temperature. icon appears in the display. To change this setting: The illustration below shows how to change batteries. 1.
  • Page 35: Chapter 8: Maintenance

    If a slave module is installed, the LEDs of the seventh and subsequent actuators flash while they are waiting for the previous actuators to be fully open. Climate Control Zoning System II installation and operation manual | Chapter 8 – Maintenance l 29...
  • Page 36: Restore From Backup

    Restore from backup If an existing base unit has been replaced, installation data (including thermostat registration data) from the replaced base unit can be reused to setup the base unit. Caution: Make sure the base unit is powered off before ejecting the microSD card. Important! When replacing a base unit, the microSD card from the replaced unit must be used in the new base unit.
  • Page 37: Chapter 9: Troubleshooting

    The room is heated by another heat source. No communication Communication error Registration is lost. Contact the installer. Software versions incompatible Table 9-1: General troubleshooting Climate Control Zoning System II installation and operation manual | Chapter 9 – Troubleshooting l 31...
  • Page 38: Troubleshooting After Installation

    Troubleshooting after installation Problem Indication Probable cause Solutions The system does not start The power indicator in the controller There is no AC power to the 1. Check that the controller is is off. controller. connected to AC power. 2. Check the wiring in the 24 VAC compartment.
  • Page 39: Dial Thermostats

    A supply system defect can be indicated by no warm water in the manifold. Check the boiler and circulation pump. Climate Control Zoning System II installation and operation manual | Chapter 9 – Troubleshooting l 33...
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  • Page 41: Appendix A Technical Data

    ** EN 60730-2-1 Automatic electrical controls for household and similar use Part 2-1: Particular requirements for electrical controls for electrical household appliances *** EN 60730-2-9 Automatic electrical controls for household and similar use Part 2-9: Particular requirements for temperature sensing controls Climate Control Zoning System II installation and operation manual | Appendix A – Technical data l 35...
  • Page 42: Technical Specifications

    Technical specifications Standard Maximum Cables cable length cable length Wire gauge Cable from base unit to antenna 1.6' (0.50 m) 16' (5 m) CAT.5e or CAT.6, RJ 45 connector Cable from base unit to actuator 2.5' (0.75 m) 65' (20 m) Base unit: 0.2 mm²...
  • Page 43: Base Unit Wiring

    Pump relay Boiler/heat source 15.75" > (40 cm) 24 VAC Figure A-2: Base unit wiring Expansion module wiring Figure A-3: Expansion module wiring Climate Control Zoning System II installation and operation manual | Appendix A – Technical data l 37...
  • Page 44: Dimensions

    Dimensions Base unit and antenna 10.1" (257 mm) 2.2" 9.7" (245 mm) (55 mm) 4.3" (110 mm) Figure A-4: Base unit and antenna dimensions Base unit with expansion module and antenna 15.6" (397 mm) 2.2" (55 mm) 9.7" (245 mm) 5.5"...
  • Page 45: Appendix B Installation Report

    Appendix B Installation report A3800165 A3800167 Controller number Channels Rooms Expansion module 1 Floor sensor Outdoor sensor Remote sensor Climate Control Zoning System II installation and operation manual | Appendix B – Installation report l 39...
  • Page 46 A3800165 A3800167 Controller number Channels Rooms Expansion module 2 Floor sensor Outdoor sensor Remote sensor 40 | uponorpro.com...
  • Page 47 A3800165 A3800167 Controller number Channels Rooms Expansion module 3 Floor sensor Outdoor sensor Remote sensor Climate Control Zoning System II installation and operation manual | Appendix B – Installation report l 41...
  • Page 48 A3800165 A3800167 Controller number Channels Rooms Expansion module 4 Floor sensor Outdoor sensor Remote sensor 42 | uponorpro.com...
  • Page 49 Climate Control Zoning System II installation and operation manual | Appendix B – Installation report l 43...
  • Page 50 44 | uponorpro.com...
  • Page 51 5925 148th Street West 2000 Argentia Rd., Plaza 1, Ste. 200 Apple Valley, MN 55124 Mississauga, ON L5N 1W1 CANADA T 800.321.4739 T 888.994.7726 uponorpro.com F 952.891.2008 F 800.638.9517 CCZII_Manual_69573_1216, Copyright © 2016 Uponor. Printed in the United States. MKT10060_AB...

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