Table of Contents
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PARTS, OPERATION AND MAINTENANCE MANUAL
HL1000K
1000 kg (1 ton)
HL2000K
2000 kg (2 ton)
READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important safety, installation, operation and maintenance
information. Make this manual available to all persons responsible for
the operation, installation and maintenance of these products.
Do not use this hoist for lifting, supporting, or transporting people or lifting or
supporting loads over people.
Always operate, inspect and maintain this hoist in accordance with American National
Standards Institute Safety Code (ASME B30.16) and any other applicable safety codes
and regulations.
Refer all communications to the nearest Ingersoll-Rand Material Handling Office or
Distributor.
Form P6587
Edition 6
May 1997
03531837
© 1997 Ingersoll-Rand Company
for
AIR CHAIN HOIST MODELS*
HL1000KR
1000 kg (1 ton)
Spark Resistant
HL3000K
3000 kg (3 ton)
* Capacities of hoists are in metric tons (1 metric ton = 2,200 lbs.)
WARNING
1500 kg (1-1/2 ton)
HL4500K
4500 kg (4-1/2 ton)
1
Form P6587
HL1500K
HL6000K
6000 kg (6 ton)
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Chapters
Table of Contents
Related Manuals for Ingersoll-Rand HL2000K
Summarization of Contents
Safety Information
Danger, Warning, Caution and Notice
Explains hazard signal words and their associated risk levels.
Safety Summary
Highlights key safety principles and user responsibilities.
Safe Operating Procedures
Lists essential rules to follow for safe hoist operation.
Warning Tags and Labels
Identifies critical safety labels found on the hoist equipment.
Installation
Hoist Checks
Procedures for verifying correct hoist installation and readiness.
Hoist Mounting
Methods for securing the hoist to its supporting structure.
Trolley Mounted Hoist Installation
Specifics for mounting hoists on trolleys.
Chain Container
Instructions for attaching and managing the hoist's chain container.
Air System
Requirements for air supply, lines, filters, and lubrication.
Pendant Control Adjustments
Procedures for fine-tuning pendant controls for optimal operation.
Storing the Hoist
Proper guidelines for storing the hoist when not in use.
Operation
Initial Operating Checks
Pre-operational checks to perform before first use of the hoist.
Hoist Controls
Explains operation using different control types (pendant, pull chain).
Pendant Controls
Details operation of the hoist via pendant control systems.
Pull Chain Control
Explains how to operate the hoist using a pull chain system.
Inspection
Records and Reports
Guidelines for documenting all inspection findings and maintenance.
Frequent Inspection
Covers daily visual checks and operational tests for safety.
Periodic Inspection
Outlines regular, more comprehensive inspection procedures.
Hoists Not in Regular Use
Specific inspection steps for equipment that has been idle.
Lubrication
Lubrication Checks
Schedule and methods for checking lubrication levels.
General Lubrication
Lubrication procedures for major hoist components during assembly.
Load Chain
Specific lubrication requirements and methods for the load chain.
Maintenance
Maintenance Intervals
Recommended schedule for routine maintenance tasks.
General Maintenance Instructions
Overarching guidelines for performing maintenance safely and effectively.
Load Chain Care
Procedures for maintaining and inspecting load chains for wear and damage.
Initial Chain Installation
Step-by-step guide for installing new load chain.
Chain Replacement
Detailed instructions for replacing existing load chain.
Servicing the Filter and Strainer
Maintenance procedures for air system filters and strainers.
Disassembly
General procedures and warnings for disassembling hoist components.
New Style Valve Chest Disassembly
Specific steps for disassembling new style valve chests.
Old Style Valve Chest Disassembly
Specific steps for disassembling old style valve chests.
Brake Disassembly
Procedures for taking apart the hoist brake mechanism.
Motor Disassembly
Procedures for disassembling the hoist motor.
Parts Information
Hoist Parts Section Guide
Overview of parts identification within the manual.
Hoist Housing Assembly Parts List
List of parts for the hoist housing assembly.
Hoist Valve Chest Assembly Parts List
List of parts for the valve chest assembly.
Hoist Gearing Assembly Parts List
List of parts for the hoist gearing assembly.
Hoist Brake Assembly Parts List
List of parts for the hoist brake assembly.
Motor Assembly Drawing and Parts List
Diagram and comprehensive list for the hoist motor.
HL1000K, HL1000KR and HL1500K Hook Assembly Parts List
Parts list for hooks on specific hoist models.
Pendant Assembly Parts List
List of parts for pendant control assemblies.
Fabric Chain Container Assembly Parts List
List of parts for fabric chain containers.
Metal Chain Container Assembly Parts List
List of parts for metal chain containers.
Warranty
Limited Warranty
Terms and conditions of the product warranty.
Important Notice
Critical information regarding shipment, loss, and damage claims.
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