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PARTS, OPERATION, AND MAINTENANCE MANUAL
600
(Dwg. MHP1568)
READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important safety, installation, and maintenance information. Make
this manual available to all persons responsible for the installation,
operation and maintenance of these products.
This equipment is intended for industrial use only and should not be used for lifting,
supporting, or transporting people or lifting or supporting loads over people.
Always operate, inspect and maintain this unit in accordance with applicable safety
codes and regulations.
Form MHD56162
Edition 2
December 2002
71341481
© 2002 Ingersoll-Rand Company
MANIPULATOR ARM
MODELS
700C
701C
for
713
(Dwg. MHP2468)
WARNING
Form MHD56162
720
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Summary of Contents for Ingersoll-Rand Zimmerman 600
- Page 1 This equipment is intended for industrial use only and should not be used for lifting, supporting, or transporting people or lifting or supporting loads over people. Always operate, inspect and maintain this unit in accordance with applicable safety codes and regulations. Form MHD56162 Edition 2 December 2002 71341481 © 2002 Ingersoll-Rand Company...
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Page 2: Table Of Contents
TABLE OF CONTENTS Description Page No. Safety Information Danger, Warning, Caution, and Notice ................................3 Safety Summary......................................3 Safe Operating Instructions ................................... 4 Specifications ......................................4 Warning Label ......................................8 Installation Mounting ........................................8 Air System ........................................8 Operation Description of Operation ....................................10 Balancer Operation ...................................... -
Page 3: Safety Information
Ingersoll-Rand cannot know of, or provide all the procedures by • The supporting structures and load-attaching devices used in which product operations or repairs may be conducted and the conjunction with these units must provide a safety factor of at hazards and/or results of each method. -
Page 4: Safe Operating Instructions
Never lift a load greater than rated capacity of unit. Refer to Ingersoll-Rand recognizes that most companies who use material capacity labels attached to the unit. handling equipment have a safety program in force at their facility. - Page 5 Series 713 Arm - Carriage Mounted Series 600 Arm - Mast Configurations Capacity Max. Travel Arm Length Capacity Weight Part No. Notes Part No. Single Mast Configuration 71315A**Z0600 1.83 60015*A1**Z** 150 68.2 2032 71315A**Z0713 2.13 60020*A1**Z** 200 90.9 3048 71315A**Z0800 2.44 1x Balancer 60035*A1**Z** 350...
- Page 6 S2 = ZRS2 S3 = ZRS3 TR= T-Rail E8 = ETA-8 K2 = KBK2 Note: All Zimmerman 600 Arms use a Low Profile Carriage Assembly Controls Z = ZA (Zim-Air) Control (Includes dummy handle) Brake Options 0 = No Brake P = Pin-lock Brake (hard stops every 45°)
- Page 7 Series 700 Model Code Explanation Example: 70015SATT0ZP06A 700 15 Style 701 (150 lb (68.2 kg) capacity only) 720 (150 lb (68.2 kg) capacity only) Capacity - Vertical Travel 15 = 150 lbs (68.2 kg) - 80 in. (2032 mm) 20 = 200 lbs (90.9 kg) - 120 in. (3048 mm) 35 = 350 lbs (159.1 kg) - 80 in.
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Page 8: Warning Label
WARNING LABELS Each Manipulator Arm is supplied from the factory with the warning labels shown. If the warning labels are not attached to your Manipulator Arm, order new labels and install them. Refer to parts list for part number. Read and obey all warnings and other safety information attached to the Manipulator Arm. - Page 9 To maintain dry air, the frequency for draining the filter should Connection of Air Lines also be based on the condition of the air supply. We suggest the filter be drained weekly at first. Depending on air supply condition, a proper filter drain schedule should be established. Moisture in Air Lines Moisture that reaches the unit through supply lines is the chief factor in determining the length of time between service...
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Page 10: Operation
OPERATION The EA Regulator provides a control circuit and a work circuit Description Of Operation through the regulator for balancer operation. The trim valve is an adjustable flow control providing a (control circuit) regulated low The Manipulator Arm is an integrated group of components volume of air to the main regulator. -
Page 11: Operation Adjustments
Turn on air supply to system. Adjust supply pressure to 70 Operation Adjustments psig (4.8 bar/480 kPa) minimum, but do not exceed 100 psig (6.9 bar/690 kPa). Turn on air supply to handling device. WARNING Engage part with handling device. Adjust pilot regulator to balance (support) handling device •... -
Page 12: Lash-Up
Lash-Up Yarding To properly install load hook to wire rope you must determine the CAUTION following: Highest point which load must clear from floor. Refer to • Do not operate the unit if load is not centered under wire Dwg. MHP1358 on page 12. rope. -
Page 13: Inspection
INSPECTION WIRE ROPE. Lower load and visually inspect all wire rope. WARNING Refer to “Wire Rope Inspection Procedure” on page 14. Inspect for wear and damage indicated by distortion of wire • All new, altered or modified equipment should be inspected rope such as kinking, “birdcaging,”... -
Page 14: Wire Rope Inspection Procedure
Check wire rope anchor is secure in drum. THE ROPE CHECK FOR FRAYING AND REPLACE AS Verify wire rope diameter. Measure the diameter of the NECESSARY WITH APPROVED INGERSOLL-RAND wire rope from crown-to-crown throughout the life of REPLACEMENT PART. Part number 10084-30 (galvanized) the wire rope. -
Page 15: Lubrication
Clean with a brush or steam to remove dirt, rock dust or other solution and the bearings repacked with grease. Recommended foreign material on surface of wire rope. lubricant (10885) is available through Ingersoll-Rand. CAUTION • Do not use an acid-based solvent. Only use cleaning fluids specified by wire rope manufacturer. -
Page 16: Inspection And Maintenance Report
Refer to the Parts, Operation and Maintenance Manual “INSPECTION” section for general inspection criteria. Also, refer to appropriate National Standards and codes of practice. If in doubt about an existing condition, contact the nearest Ingersoll-Rand Distributor or the factory for technical assistance. -
Page 17: Maintenance
Remove capscrew (17) and nut (15) from upper mounting bracket of balancer. • Use of other than genuine Ingersoll-Rand replacement parts Allow balancer to rotate down towards the floor. The lower could result in damage to the unit and void the warranty. -
Page 18: Cleaning, Inspection And Repair
713 Manipulator Arm Inspection Refer to Dwg. MHP1888 on page 30. All disassembled parts should be inspected to determine their Shut off air supply and disconnect air lines. Remove fitness for continued use. Pay particular attention to the following: capscrews (10), washers (9), nuts (20) and manipulator arm Inspect all threaded items and replace those having damaged from carriage or support. -
Page 19: Testing
713 Manipulator Arm CAUTION Refer to Dwg. MHP1888 on page 30. • The following torque procedure must be followed to ensure Install bearings (38) in cable sheave (39). Position sheave that spanner nut torque is correct, bearings have been seated, assembly in front mast (2) and secure with capscrew (40) and and nut will not lose torque. -
Page 20: Series 600 Drawing And Parts List
SERIES 600 SINGLE MAST ARM ASSEMBLY PARTS DRAWING Single Balancer Dual Balancer Dual Balancer Single Balancer (Dwg. MHP2403) MHD56162 - Edition 2... - Page 21 SERIES 600 SINGLE MAST ARM ASSEMBLY PARTS LIST Part Number Item Description 200, 350 and 500 lb 700 and 1000 lb 150 lb Single of Part Total Balancer Single Balancer Dual Balancer Balancer 1 or 2 Refer to chart below Pivot Assembly 40606 Capscrew...
- Page 22 SERIES 600 DUAL MAST ARM ASSEMBLY PARTS DRAWING Single Balancer Dual Balancer Dual Balancer Single Balancer (Dwg. MHP2402) MHD56162 - Edition 2...
- Page 23 SERIES 600 DUAL MAST ARM ASSEMBLY PARTS LIST Part Number Item Description 200, 350 and 500 lb 700 and 1000 lb 150 lb Single of Part Total Balancer Single Balancer Dual Balancer Balancer 1 or 2 Refer to chart below Pivot Assembly 40606 Capscrew...
- Page 24 SERIES 600 MAST NUMBERS Item Description Part Number of Part ZRA2 Mast, 4’ [1.22 m] Long 30000-040-2 ZRA2 Mast, 4’6” [1.37 m] Long 30000-045-2 ZRA2 Mast, 5’ [1.52 m] Long 30000-050-2 ZRA2 Mast, 5’6” [1.68 m] Long 30000-055-2 ZRA2 Mast, 6’ [1.83 m] Long 30000-060-2 ZRA2 Mast, 6’6”...
- Page 25 SERVICE NOTES MHD56162 - Edition 2...
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Page 26: Manipulator Arm 700C Assembly Drawing And Parts List
MANIPULATOR ARM 700C ASSEMBLY PARTS DRAWING Top Mount Main Air In To Balancer Control Bottom Mount (Dwg. MHP1567) MHD56162 - Edition 2... - Page 27 MANIPULATOR ARM 700C ASSEMBLY PARTS LIST Part Number Item Description Bottom Mount Top Mount of Part Total 150 lb 200 lb 350 lb 500 lb 150 lb 200 lb 350 lb 500 lb Center Link, 6 ft. reach 41602 Center Link, 7ft. reach Center Link, 8 ft.
- Page 28 40689 Capscrew 72016 Pin-Spring 77012 Screw 70423 Cable Guide 40756 Set Screw 70490 75508 Label – Warning 54115993 Label – Ingersoll-Rand 10295 Label – Weight Capacity 10402 10403 10404 10493 10402 10403 10404 10493 Fitting, Connector Contact Factory Fitting, elbow 10720 Label –...
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Page 29: Pivot Column Mount Assembly Drawing And Parts List
PIVOT COLUMN MOUNT ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP1566) (Dwg. MHP1873) Item Description Part of Part Total Number Pivot – Column Mount Assembly (incl’s items 61 to 66) 40606 Pivot – Column Mount Assembly 8 to 10 ft reach (incl’s items 61 to 69) 42410 Bearing Post 40603... -
Page 30: Manipulator Arm 713 And 720 Assembly Drawing And Parts List
MANIPULATOR ARM 713 AND 720 ASSEMBLY PARTS DRAWING Main Air In To Balancer Control Series 713 Arm Series 720 Arm (Dwg. MHP1888) MHD56162 - Edition 2... - Page 31 MANIPULATOR ARM 713 AND 720 ASSEMBLY PARTS LIST Part Number Item Description Bottom Mount Top Mount of Part Total 150 lb 200 lb 350 lb 500 lb 150 lb 200 lb 350 lb 500 lb Front Mast, 6 ft. reach 42453 42452 42835...
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Page 32: Carriage Assembly Drawing And Parts List
CARRIAGE ASSEMBLY DRAWINGS (Dwg. MHP1874) (Dwg. MHP2470) MHD56162 - Edition 2... - Page 33 CARRIAGE ASSEMBLY PARTS LIST Item Description Part of Part Total Number Carriage-Basic, no trolleys 40710 Nut 3/8-16 ESNA (NE) 75511 Capscrew 3/8-16 x 1-1/2 LG. S.H.C.S. 71422 Trolley Bracket 40711 Nut 5/8-11 ESNA (NE) 75529 Capscrew 5/8-11 x 5-1/2 LG. S.H.C.S. 72605 500 lb.
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Page 34: Parts Ordering Information
Ingersoll-Rand will not accept any returned goods for warranty or service work unless prior arrangements have been made and Use of other than Ingersoll-Rand replacement parts may result in written authorization has been provided from the location where decreased performance, and may, at the company’s option the goods were purchased. -
Page 35: Warranty
WARRANTY LIMITED WARRANTY Ingersoll-Rand Company (I-R) warrants to the original user its I-R makes no other warranty, and all implied warranties Products to be free of defects in material and workmanship for a including any warranty of merchantability or fitness for a period of one year from the date of purchase. -
Page 36: Office Locations
Ingersoll-Rand Ingersoll-Rand Annandale, NJ world. Contact the nearest 730 N.W. 107 Avenue Zimmerman Handling P.O. Box 970 Ingersoll-Rand office for the Suite 300, Miami, FL Systems 1467 Route 31 South name and address of the 33172-3107 1872 Enterprise Drive Annandale, NJ 08801...
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