Air Lift 89200 Installation Manual

Air Lift 89200 Installation Manual

2004-14 ford f-150 4wd loadlifter 5000 series

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S E R I E S
2004-14 Ford F-150
Kits 57200 | 88200 | 89200
4WD
MN-1044 • (011704) • ERN 8631
For maximum effectiveness and safety, please read these instructions
completely before proceeding with installation.
Failure to read these instructions can result in an incorrect installation.
Installation
TM
Guide

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Table of Contents
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Summarization of Contents

Identifying the Differences Between Kits
Standard LoadLifter 5000
Zinc-plated steel roll plates and black nylon air lines.
LoadLifter 5000 Ultimate
Black powder-coated roll plates and black nylon air lines.
LoadLifter 5000 Ultimate Plus
Stainless steel roll plates, braided stainless steel air lines, stainless steel mounting hardware.
Hardware and Tools Lists
Common Parts Included in All 3 Kits
Lists common hardware and parts included across all three kit types.
Unique Parts in Each Kit
Details unique parts specific to LoadLifter 5000, Ultimate, and Ultimate Plus kits.
Tools List
Lists tools required for the installation process.
Introduction
Important Safety Notice
Highlights crucial safety information regarding vehicle weight ratings and payload.
Notation Explanation
Explains hazard symbols (Danger, Warning, Caution) and notes used in the manual.
Installing the LoadLifter 5000 Series System
Getting Started
Initial steps before assembly, including vehicle preparation and jounce bumper removal.
Lower Bracket to Air Spring Installation
Finishing the Installation
Final steps for the installation, including securing ABS lines.
Installing the Air Lines
Installing Nylon Air Lines
Step-by-step guide for installing nylon air lines.
Installing Braided Stainless Steel Air Lines
Guide for installing braided stainless steel air lines.
Installing the Heat Shield
Instructions for attaching the heat shield for exhaust protection.
Finished Installation
2004-08 Models
Visual guide showing completed installations for 2004-08 models.
2009-14 Models
Visual guide showing completed installations for 2009-14 models.
Before Operating
Checking for Leaks
Procedure for checking air spring system for leaks using soapy water.
Fixing Leaks
Steps to diagnose and repair air leaks in fittings or lines.
Installation Checklist
Checklist to ensure all installation steps are completed correctly before operation.
Post-Installation Checklist
Checklist for checks after the vehicle has been used for a period.
Product Use, Maintenance and Servicing
Maintenance Guidelines
Guidelines for proper maintenance to ensure longevity and performance of air springs.
Tuning the Air Pressure
How to adjust air pressure for optimal vehicle leveling, ride comfort, and stability.
Guidelines for Adding Air
Recommendations for adding air to the system for best results.
Troubleshooting Guide
Frequently Asked Questions
Answers to common questions regarding air spring installation and usage.

Table of Contents