Spirax Sarco 216 Installation And Maintenance Instructions Manual
Spirax Sarco 216 Installation And Maintenance Instructions Manual

Spirax Sarco 216 Installation And Maintenance Instructions Manual

200 series inverted bucket steam traps

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0671050/3
Inverted Bucket Steam Traps
Installation and Maintenance Instructions
Printed in the UK
200 Series
1. General
2. General
3. Installation
4. Commissioning
5. Operation
6. Maintenance
7. Spare parts
IM-S03-08
safety information

product information

© Copyright 2003
ST Issue 3

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Summarization of Contents

General Safety Information
Warning: Cover Gasket Hazard
Cover gasket contains a thin stainless steel support ring which may cause physical injury.
Isolation Safety Considerations
Consider risks of closing isolating valves; avoid system shocks and isolation of safety devices.
Pressure Safety Precautions
Isolate and vent pressure before maintenance; do not assume zero pressure.
Temperature Safety Precautions
Allow time for temperature to normalize to avoid burns; use protective clothing.
Product Disposal Information
Product is recyclable; no ecological hazard anticipated with due care.
General Product Information
General Description of 200 Series Traps
Spirax Sarco 200 series cast iron inverted bucket steam traps for vertical pipework.
Sizes and Pipe Connections Available
Details screwed (BSP/NPT) and flanged (BS 4504, ANSI) connection types and sizes.
Limiting Operating Conditions (ISO 6552)
Maximum operating pressure and temperature limits, and cold hydraulic test pressure.
Maximum Differential Pressure Ratings
Table of APMX values for different sizes and pressure ratings.
Dimensions and Weights Table
Table listing dimensions (A, B, C, D) and weights for various trap types.
Installation
Check System Suitability and Safety
Verify product limits against system and ensure safety devices are included.
Determine Correct Installation and Flow
Ensure proper positioning and correct direction of fluid flow.
Remove Protective Covers
Remove protective covers from all connections before installation.
Correct Trap Orientation and Water Seal
Install trap upright with inlet at bottom to maintain water seal.
Non-Return Valve for Superheated Steam
Fit non-return valve on inlet for superheated steam systems to retain water seal.
Gradual Opening of Isolation Valves
Open isolation valves slowly to achieve normal operating conditions.
Leak and Operation Check
Check for leaks and verify correct operation after installation.
Commissioning
System Functioning and Protective Device Tests
Ensure system is fully functioning and test alarms/protective devices after installation.
Operation
Condensate Discharge Action
Trap discharges condensate with 'blast' action; may dribble under low load/pressure.
Condensate Discharge Safety
Condensate is discharged at steam temperature; ensure safe discharge location.
Maintenance
Gasket Warning During Maintenance
Cover gasket contains a stainless steel ring causing physical injury if not handled carefully.
Use of New Spares and PPE
Recommended to use new gaskets/spares; ensure correct tools and protective equipment.
Valve and Seat Assembly Replacement
Step-by-step guide for disassembling and reassembling the valve and seat components.
Note on Older Model Guide Plates
Information on reversed guide plate hooks in earlier models.
Recommended Tightening Torques
Table of recommended tightening torques for various components and trap sizes.
Spare Parts
Available Spare Parts List
Lists available spare parts: valve/seat assembly, bucket, internal tube, cover gasket.
Procedure for Ordering Spares
Instructions for ordering spare parts by providing description, size, and trap definition.

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