Takagi T-K4-IN / 310 Installation Manual And Owner's Manual
Takagi T-K4-IN / 310 Installation Manual And Owner's Manual

Takagi T-K4-IN / 310 Installation Manual And Owner's Manual

On-demand water heater

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On-Demand Water Heater
Installation Manual and Owner's Guide
Gas Tankless Water Heater
Suitable for potable water heating and space-heating*
* Please refer to local codes for space-heating compliance.
FEATURING
• ENDLESS HOT WATER
• ON-DEMAND USAGE
• COMPACT, SPACE SAVING
• ENERGY CONSERVATION
• COMPUTERIZED SAFETY
• NO PILOT LIGHT
• EASY-LINK SYSTEM*
• COMMERCIAL GRADE COPPER*
*(T-D2-IN / 510 model only)
ANSI Z21. 10.3 and CSA 4.3
T-D2-IN / 510
model only
TM
Models
T-KJr2-IN / 110
T-K4-IN / 310
T-D2-IN / 510
If the information in these
instructions is not followed
exactly, a fire or explosion may
result causing property damage,
WARNING
personal injury or death.
- Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch, do not
use any phone in your building.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
If you have any questions,
please call 1-888-479-8324
65Q012-6
REV. 06(04-15)

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Summarization of Contents

SAFETY GUIDELINES
Safety Definitions
Defines hazard symbols like DANGER, WARNING, CAUTION.
General Safety Guidelines
Follow local codes, ensure proper ventilation and grounding.
INSTALLATION
General Installation Guidelines
Follow codes, plan location, check rating plate, ensure combustion air.
Clearances
Warning for Installation Locations
Avoids prohibited locations and specifies vent terminal clearances from openings.
Venting Instructions
High-altitude Installations
Adjusts DIP switches based on elevation for optimal performance.
General Venting Rules
Follow codes, keep vent short/straight, avoid common venting.
Exhaust venting
Exhaust Venting Requirements
Must be Category III, sealed airtight, with specific pipe requirements.
Venting Illustrations
Provides diagrams for horizontal and vertical venting installations.
Venting Installation Diagrams
Direct-Vent Diagrams
Illustrates direct-venting configurations for horizontal and vertical installations.
Vent Termination Clearances
Clearance Requirements Table
Details required distances for vent terminals from various building features.
Gas supply and gas pipe sizing
General Gas Supply Information
Check gas type, regulator operation, and avoid conversions.
Measuring Inlet Gas Pressure
Instructions for checking gas pressure, to be done by a professional.
Water Connections
Water Inlet and Outlet Setup
Connect cold inlet and hot outlet correctly; flush lines before installation.
Electrical Connections
Pressure Relief Valve Installation
Details requirements for installing an approved pressure relief valve.
Remote Controller Connections
Connecting the Remote Controller
Step-by-step guide to wiring the remote controller to the water heater.
Pump Control Mode
Recirculation Pump Control
Controls recirculation pump for system life and energy saving.
Easy-Link System
General Easy-Link Information
Connects multiple units for manifold operation.
Easy-Link Connection Procedures
Step-by-step guide for linking units in an Easy-Link System.
APPLICATIONS
Space-Heating Applications
Details requirements for using the unit for space heating.
Recirculation
Recirculation Pump Requirements
Specifies pump control methods and flow rate requirements.
Dual-purpose Hot Water Heating with T-D2-IN / 510 Model Only
Radiant and Domestic Water Heating Layout
Describes layout for combining radiant heating with domestic water heating.
INITIAL OPERATION
Pre-Operation Checks
Checks for gas/water leaks, gas pressure, and proper venting before firing.
OPERATING SAFETY
Safety Precautions Before Operation
Warnings about ignition, gas leaks, and submersion.
NORMAL OPERATION
General Operating Tips
Minimum flow rates for activation and continuous operation.
Temperature Settings (No Remote)
How to select temperatures using DIP switches without a remote.
Flow Rate Information
Flow Rate Specifications
Maximum flow rates for different models and household fixture flow rates.
Freeze protection system
Freeze Protection Operation
Unit's heating blocks protect against freezing if power is available.
Maintenance and Service
General Maintenance Schedule
Annual checks for vents, burners, and surrounding area cleanliness.
Unit Draining and Filter Cleaning
Steps for draining the unit and cleaning the cold water inlet filter.
Descaling the Unit
Descaling Procedure
Detailed steps for removing scale buildup from heat exchangers.
TROUBLESHOOTING
General Troubleshooting
Common problems and their solutions for water heater operation.
Error Codes
Easy-Link System Error Codes
How error codes are displayed for units in an Easy-Link System.
Single Unit Installation Error Codes
How error codes are displayed for individual water heaters.
Fault Analysis of Error Codes
Error Code Diagnosis Table
Detailed table linking error codes to malfunctions and their causes.
COMPONENTS DIAGRAM
Case Assembly Diagrams
Exploded views of the water heater's case assembly.
Remote Controller Diagrams
Visuals of the TK-RE02 and TM-RE30 remote controllers.
Burner assembly
T-KJr2-IN / 110 Burner Parts
Detailed parts breakdown of the burner assembly for T-KJr2-IN / 110.
Water way assembly
T-KJr2-IN / 110 Water Way Diagram
Diagram showing water circuit components for T-KJr2-IN / 110.
Waterway Sections
Water Outlet Section Diagram
Exploded view of the water outlet component group.
Water Inlet Section Diagram
Exploded view of the water inlet component group.
PARTS LIST
Component Part Numbers
List of part numbers for various components of the water heater.
OUTPUT TEMPERATURE CHART
Performance Data Tables
Charts showing output GPM vs. set temperature for different inlet temperatures.
LIMITED WARRANTY
Warranty Coverage Details
Explains warranty terms, coverage, and limitations for parts and labor.

Table of Contents