SPECIFICATIONS 110U 110U 310U 310U 510U 510U Model Indoor Outdoor Indoor Outdoor Indoor Outdoor (T-KJr2U-IN) (T-KJr2U-OS) (T-K4U-IN) (T-K4U-OS) (T-D2U-IN) (T-D2U-OS) Natural Gas Input Gas Connection Water Connections Water Pressure* Natural gas Inlet Pressure Manifold Pressure** Weight Dimensions Ignition should not need adjustment NOTE: The manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Safety Guidelines SAFETY GUIDELINES SAFETY DEFINITION DANGER WARNING CAUTION GENERAL GAS TYPE, GAS PRESSURE, WATER PRESSURE and ELECTRIC RATING do not install and consult with the manufacturer WARNING...
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Installation and service must be performed by a qualified installer (for example, a licensed plumber or gas fitter), otherwise the warranty will be void. WARNING The installer (licensed professional) is responsible for the correct installation of the water heater and for compliance with all national, state / provincial, and local codes.
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CLEARANCES Model Bottom Front Back Sides INCLUDED ACCESSORIES Installation manual Temperature Communication cable and Owner’s guide remote controller kit* 510U (T-D2U) models only 110U 110U 310U 310U 510U 510U Indoor Outdoor Indoor Outdoor Indoor Outdoor Model (T-KJr2U-IN) (T-KJr2U-OS) (T-K4U-IN) (T-K4U-OS) (T-D2U-IN) (T-D2U-OS) ✓...
VENTING INSTRUCTIONS For indoor models -General- DANGER CAUTION The manufacturer recommends the NovaVent line. General rules for venting water heaters are: General rules for vent terminations: any air intake devices...
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-Vent length and No. of Elbows- without gaskets Follow the vent pipe manufacturer’s instructions when installing the vent pipe. Do not common vent this appliance with any other vented appliance. Vent type Diameter Max. No. of Elbows Max. Vertical and Horizontal (Total) Vent Length *For each elbow added, deduct 5 ft.
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For the 110U Indoor (T-KJr2U-IN), 310U Indoor (T-K4U-IN) and 510U Indoor (T-D2U-IN) models conversion kit with water heater...
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GAS SUPPLY AND GAS PIPE SIZING -General- Check that the type of gas matches the rating plate first. Ensure that any and all gas regulators used are operating properly and providing gas pressures within the specified range shown below. Excess gas inlet pressure may cause serious accidents.
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Based on energy content of 1,000 BTU/Cubic ft.: The water heater requires 140 Cubic ft./hr for the 110U (T-KJr2U) models, 190 Cubic ft./hr for the 310U (T-K4U) models, and 199 Cubic ft./hr for the 510U (T-D2U) models. Unit: Cubic feet per hour Pipe size Length Diameter...
THIS IS ONLY TO BE DONE BY A LICENSED PROFESSIONAL WATER CONNECTIONS CAUTION As Close as Possible inlet Cold Pressure relief valve outlet inlet...
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-Pressure relief valve- “pressure only” ANSI Z21.22 CAN 1-4.4 ELECTRICAL CONNECTIONS WARNING CAUTION All indoor models come with a power plug instead of a junction box. The following procedure is for outdoor models only. 120 VAC, 60 Hz electrical power supply that is properly grounded Indoor models only Outdoor models only Connect...
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-INCLUDED ACCESSORIES- Temperature Screws Manual Remote controller cable remote controller -INSTALLATION- This remote controller is NOT waterproof CAUTION <Mounting and wiring the remote controller> Back plate (Fig. A and B) Back plate (Fig. B) Fig. A Fig. B...
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"Fork terminals" "Remote controller terminal" (Fig. C-1) (Fig. C-2) Main body "Back plate" "Remote controller cable" Fig. C-1 Fig. C-2 <How to connect the remote controller to the water heater> 110U (T-KJr2U) and 310U (T-K4U) models 9008172005 (TM-RE40) Connect other end to these terminals Front of remote...
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* Do NOT jump or short-circuit the wires, or computer will be damaged. 510U (T-D2U) models 9008172005 (TM-RE40) Connect other end to these terminals Front of remote...
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-General- Easy-Link connection with allowable heaters Gas In Hot Out Cold In 4 units Only listed models on the table above can be combined together as an CAUTION Easy-Link System These models cannot be combined together with other models not listed on the table above. When the 510U (T-D2U) model is connected to other models listed above as 9008172005 ( part of an Easy-link system with the...
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“PARENT” “PARENT” “PARENT” lower bank of DIPswitches to the ON position “CHILD” “PARENT” “CHILD-1” “PARENT” “PARENT” “1” “CHILD-1” “CHILD-1” “CHILD-2” “2” “CHILD-1” “1” “CHILD-2” “CHILD-2” “CHILD-3” “2” “CHILD-2” “1” “CHILD-3” Type of unit Unit # of easy-link Parent Child 2, 3 or 4 (A) 510U (T-D2U) models Computer board Easy-Link / connectors...
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NOTICE (C) Examples of incorrect settings and /or connections CASE 1: Wrong DIPswitch setting on the "PARENT" unit “PARENT” Connectors Connectors Lower bank of Lower bank of DIPswitches DIPswitches Communica on cable CASE 2: Wrong connections between the "PARENT" unit and the "CHILD-1"...
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CASE 3: Wrong connections between the "CHILD-1" unit and the "CHILD-2" unit “PARENT” “CHILD-1” “1” “CHILD-2” “CHILD-2” Connectors Connectors Connectors Lower bank of Lower bank of Lower bank of DIPswitches DIPswitches DIPswitches Communica on cable “PARENT” damage the computer board WARNING CASE 4: Remote controller connected to incorrect unit “PARENT”...
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510U 9008300005 (T-D2U) (TM-MC02) Hot Out Cold IN Multi-unit system connection diagram Connectors Connectors Connectors Lower bank of Lower bank of Lower bank of DIPswitches DIPswitches DIPswitches...
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APPLICATIONS In order to purge air in water pipes within a closed-loop system, an air vent and air separator should be installed in the system. Required circulation flow rates are labeled next to each application diagram. These flow rate WARNING requirements must be followed *The recirculation pump is to be controlled by: -Dual-set aquastat (recommended w/timer)
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through each activated unit in the system. Priority Control Devices NOTICE...
INITIAL OPERATION FOR YOUR SAFETY, READ BEFORE OPERATING Check the GAS and WATER CONNECTIONS Check the GAS PRESSURE Check for PROPER VENTING and COMBUSTIBLE AIR Purge the GAS and WATER LINES IF YOU SMELL GAS: WARNING Operation...
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Owner's Guide OPERATING SAFETY FOR YOUR SAFETY READ BEFORE OPERATING WARNING: OPERATING INSTRUCTIONS STOP! TO TURN OFF GAS TO APPLIANCE...
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Owner's Guide DANGER Vapors from flammable liquids will explode and catch fire causing death or severe burns. WARNING: Do not install water heater where flammable products will be stored. Read and follow water heater warnings and instructions. If owner’s manual is missing, contact the manufacturer.
Owner's Guide NORMAL OPERATION Display for Temperature "INFO" Button "COLD" Button "HOT" Button IN USE LED (Green) "ON/OFF" Button STAND BY LED (Orange) GENERAL CAUTION NOTICE...
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Owner's Guide Operation Screen "ON/OFF" "HOT" "COLD" (Increasing temperature, example 140 °F to 145 °F) -510U (T-D2U) models only- "HOT" "HOT" "INFO" a) For 110U (T-KJr2U) and 310U (T-K4U) models °F °C b) For 510U (T-D2U) models °F °C NOTICE DO NOT set to 185 °F (85 °C) if you use your water heater in a recirculation system.
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Owner's Guide ERROR CODES -General- 110U (T-KJr2U) and 310U (T-K4U) models 510U (T-D2U) models Error code on the remote controller 9008172005 (TM-RE40) Error code on the computer board Example: If your unit has the “321” error code (which signifies an inlet thermistor failure) Remote controller 9008172005 (TM-RE40): Water heater: Example: If Unit #2 has the “321”...
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Owner's Guide consult with the manufacturer Green Malfunction Remote Diagnosis description...
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Owner's Guide Green Malfunction Remote Diagnosis description...
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Owner's Guide Components Diagram Water Way assembly (510U (T-D2U)models) 510U (T-D2U) models To Water inlet section To Water outlet section Water outlet section Water inlet section...
Owner's Guide Output Temperature Chart OUTPUT TEMPERATURE CHART 110U (T-KJr2U) models Output Temperature vs. GPM (Max. 6.6 GPM) with Various Inlet Water Temperature 310U (T-K4U) models Output Temperature vs. GPM (Max. 8.0 GPM) with Various Inlet Water Temperature 510U (T-D2U) models Output Temperature vs.
Owner's Guide Warranty LIMITED WARRANTY Application Type Heat Exchanger Parts Labor THIS WARRANTY COVERS ONLY FAILED MECHANICAL AND ELECTRICAL PARTS DUE TO FACTORY DEFECTS UNDER NORMAL USAGE FOR THE PRODUCT’S INTENDED PURPOSES AND WITHIN THE APPLICABLE PERIOD SPECIFIED IN THE FOLLOWING TABLES. ONLY DIRECT DAMAGES SHALL BE RECOVERABLE BY A CLAIMANT UNDER THIS LIMITED WARRANTY AND, IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT, BREACH OF WARRANTY, TORT LIABILITY (INCLUDING NEGLIGENCE), STRICT LIABILITY, INDEMNITY OR OTHERWISE WILL BE LIABLE FOR ANY SPECIAL, INCIDENTAL, OR INDIRECT CONSEQUENTIAL DAMAGES INCLUDING PROPERTY...