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Lynx Rave 600 E-TEC 2017 Operator's Manual

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2017
2017
OPERATOR´S GUIDE
2
REX
Sport / Deep Snow Sport /
Crossover
Read this guide thoroughly. It contains important
safety information.
Minimum recommended operator's age: 16 years old.
Keep this Operator's Guide in the vehicle.
EN 619 950 590
Original instructions

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Summary of Contents for Lynx Rave 600 E-TEC 2017

  • Page 1 2017 2017 OPERATOR´S GUIDE Sport / Deep Snow Sport / Crossover Read this guide thoroughly. It contains important safety information. Minimum recommended operator’s age: 16 years old. Keep this Operator’s Guide in the vehicle. EN 619 950 590 Original instructions...
  • Page 2 Xtrim™ SC 600 E-TEC Xtrim™ RE 3500 600 E-TEC Xtrim™ RE 3500 800R E-TEC Xtrim™ SC 900 ACE Lynx products are manufactured by BRP . The following are trademarks of Bombardier Recreational Products Inc. or its sub- sidiaries. LEARNING ®...

  • Page 3: Foreword

    Bombardier Recreational Products injured or killed, read the following sec- inc. (BRP) warranty and a network of tions before you operate the vehicle: authorized Lynx snowmobile dealers SAFETY INFORMATION – ready to provide the parts, service or VEHICLE INFORMATION –...

  • Page 4: Safety Messages

    FOREWORD Safety Messages Note that this guide is available in sev- eral languages. In the event of any dis- The types of safety messages, what crepancy, the English version shall pre- they look like and how they are used in vail.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS FOREWORD ................1 Know Before you Go .
  • Page 6 TABLE OF CONTENTS CONTROLS/INSTRUMENTS/EQUIPMENT (cont’d) 6) Emergency Engine Stop (Cut-Out) Switch ....... . . 45 7) Start/Electronic Reverse Button and Headlights Dimmer Switch (Models without Multifunction Switch) .
  • Page 7 TABLE OF CONTENTS BASIC PROCEDURES (cont’d) Engine Starting Procedure ........... . . 89 Vehicle Warm-Up.
  • Page 8 Fault Codes ..............176 WARRANTY BRP FINLAND OY INTERNATIONAL LIMITED WARRANTY: 2017 LYNX ®...

  • Page 9: Safety Information

    SAFETY INFORMATION ________ ________ SAFETY INFORMATION...

  • Page 10: General Precautions

    To reduce the risk of fire or explo- standards. sion, follow these instructions: – Use only an approved gasoline con- See your authorized Lynx dealer for tainer to store fuel. available accessories for your vehicle. – Strictly adhere to instructions in ELING PROCEDURE –...

  • Page 11: Special Safety Messages

    SPECIAL SAFETY MESSAGES SEVERE INJURY OR DEATH can result if you do not follow these instructions: – Always make a pre-ride inspection BEFORE you start the engine. – Throttle mechanism should be checked for free movement and return to idle po- sition before starting engine.
  • Page 12 SPECIAL SAFETY MESSAGES – Know your local laws. Federal, state, provincial and local government agencies have enacted laws and regulations pertaining to the safe use and operation of snowmobiles. It is your responsibility as a snowmobiler to learn and obey these laws and regulations.
  • Page 13 – You may stud the track on this vehicle model. However, you MUST only use the BRP approved type stud for use on Lynx snowmobiles. DO NOT EVER use con- ventional studs because the track thickness is thinner then our standard tracks.
  • Page 14 SPECIAL SAFETY MESSAGES – Make sure that you are able to achieve a stable stance, both feet resting posi- tively on the footboards of footrests with good grip, and that you are able to hold on firmly to the handholds. –...

  • Page 15: Active Technologies (Itc)

    Learning Key Modes operation of its system within set pa- The Lynx learning key limits the rameters. torque and speed of the snowmobile It is extremely important for opera-...

  • Page 16: Riding The Vehicle

    Each visit to your authorized any leaks; you should seek service Lynx dealer is a great opportunity for from an authorized Lynx dealer, re- your dealer to verify if your snowmo- pair shop, or person of your own bile is included in any safety campaign.
  • Page 17 RIDING THE VEHICLE After Engine Is Started 2. Check the engine cut-off switch (by pulling tether cord cap) and emer- For proper engine starting proce- gency engine stop switch opera- ENGINE dure, refer to the appropriate tion. STARTING PROCEDURE section. 3.

  • Page 18: How To Ride

    RIDING THE VEHICLE How to Ride First aid kit Provided tool kit Mobile phone Knife Riding Gear Proper snowmobile clothing should Spare spark plugs Flashlight be worn. It should be comfortable Friction tape Trail map and not too tight. Always check the weather forecast before going on a Spare drive belt Snack...

  • Page 19: Rider Position (Reverse Operation)

    RIDING THE VEHICLE Standing Place both feet on the running boards. Knees should be flexed to absorb the shock from surface bumps. This is an effective position to see better and to shift weight as conditions dictate. Avoid abrupt stop. fmo2008-003-001 Posting A semi-sitting position with the body...
  • Page 20 RIDING THE VEHICLE ping are required with passengers, and WARNING the operator must slow down. The op- Any passenger must be able to erator must also warn passengers of firmly lay his feet on the footrests side hills, bumps, branches, etc. An and keep his hands on the grab unforeseen bump can leave you pas- handles or seat strap at all times...

  • Page 21: Terrain/Riding Variations

    RIDING THE VEHICLE Terrain/Riding Variations vehicle is sinking, your feet should be placed on the opposing end of the run- Groomed Trail ning boards. Never place foreign ma- terial beneath the track for support. Do On a maintained trail, sitting is the not allow anyone to stand in front of, or most preferred riding position.
  • Page 22 RIDING THE VEHICLE Approach at an angle. Adopt a kneeling Slush position. Keep your weight on the up- Slush should be avoided at all times. hill side at all times. Maintain a steady, Always check for slush before starting safe speed. Continue as far as you can across any lake or river.
  • Page 23 RIDING THE VEHICLE quires reduced speed and increased yourself as far forward as possible, vigilance. Driving too fast in an area weight will be transferred to the inside can make even minor obstacles very ski. hazardous. Even hitting a small rock On occasion, you will find that the only or stump could throw your snowmo- way to turn the vehicle about in deep...

  • Page 24: Environment

    RIDING THE VEHICLE Night Rides forms a right angle at the elbow. Every snowmobiler should relay any signal to The amount of natural and artificial the ones behind. light at a given time can effect your ability to see or to be seen. Nighttime Trail Stops snowmobiling is delightful.
  • Page 25 RIDING THE VEHICLE ing these recreational parks increases, Become informed. Obtain maps, reg- so does the potential for damage to the ulations and other information from environment. Abuse of land, facilities the Forest Service or from other pub- and resources inevitably leads to re- lic land agencies.

  • Page 26: Transporting And Towing

    So whether you're driving a high perfor- mance Lynx, a sporty RS™ snowmo- bile or any other make or model, show you know what you're doing. Show...

  • Page 27: Traction Enhancing Products

    However, you MUST WARNING only use the BRP approved type stud for use on these Lynx snow- If the front and rear of the snow- mobiles. DO NOT EVER use con- mobile are out of balance due to an...

  • Page 28: Acceleration

    TRACTION ENHANCING PRODUCTS Understeering WARNING In certain conditions, the use of studs To prevent surprises that could on the track could make the snowmo- lead to a loss of control of the bile prone to understeering if the skis snowmobile: are not equipped with more aggressive –...

  • Page 29: Effects Of Having A Studded Track On The Life Of The Snowmobile

    TRACTION ENHANCING PRODUCTS Effects of Having a Installation of Studs on Studded Track on the BRP Approved Tracks Life of the Snowmobile WARNING The use of traction enhancing products can increase the load and the stress on Never stud a track that has not certain snowmobile components, as been approved for studs.

  • Page 30: Maintenance/Replacement

    TRACTION ENHANCING PRODUCTS Maintenance/Replacement WARNING PROCEED WITH A VISUAL INSPEC- – See an authorized Lynx dealer TION OF YOUR TRACK BEFORE for current specific studding EACH USE. availability and applications. Look for any defects, such as: – DO NOT EVER use conventional –...

  • Page 31: Important On-Product Labels

    IMPORTANT ON-PRODUCT LABELS Hang Tag(s) Dear consumer, Your new E-TEC engine technology has an automatic computer- r - controlled break-in period that ensures you get the most performance, efficiency and reliability for the life. During the break-in, it will consume more oil and fuel than normal. Also, you may feel the engine misfire.

  • Page 32: Vehicle Safety Labels

    The following labels are on your vehicle and they should be considered permanent parts of the vehicle. If missing or damaged, the decals can be replaced free of charge. See an authorized Lynx dealer. NOTE: In the event of any discrepancy between this guide and the vehicle, the safety labels on the vehicle have precedence over the labels in this guide.
  • Page 33 IMPORTANT ON-PRODUCT LABELS Label 2 Label 4 WARNING – Locate and read operator's guide. Follow all instructions and warnings. – Beware of hot parts. – Beware of hot vapors. – Do not use without pulley guard. – Beware of drive belt. –...
  • Page 34 IMPORTANT ON-PRODUCT LABELS Label 6 L L abel 7 516005904A LABEL 6 mmo2008-003-007 LABEL 6 mmo2013-004-046_a LABEL 7- ON FUEL INJECTORS - E-TEC MODELS Label 8 CAPACITOR Capacitor May Spark If Shorted. -Spark can ignite fuel vapors. -Keep objects away from poles.
  • Page 35 IMPORTANT ON-PRODUCT LABELS Label 9 WARNING – Always use a rigid tow bar to tow. – MAXIMUM REAR LOAD: 15kg – MAXIMUM towing capacity: 516006453 2500N LABEL 9 - ON RAVE RE , XTRIM SC – MAXIMUM tongue capacity: 100N Label 10 WARNING –...

  • Page 36: Technical Information Labels

    IMPORTANT ON-PRODUCT LABELS Label 13 WARNING Beware of rotating track fmo2014-001-014_c 516007584 LABEL 13 Technical Information Labels fmo2014-002-019_a ACE MODELS fmo2014-001-013_d fmo2014-001-013_a _______ ________ SAFETY INFORMATION...
  • Page 37 IMPORTANT ON-PRODUCT LABELS 5447012 LABEL 4 - (ON RIGHT SIDE) fmo2014-001-016_b 516005507 LABEL 5 -NEAR DRIVE PULLEY - 800R E-TEC 516006904 en LABEL 1 - E-TEC MODELS 516007587 LABEL 6 - RAVE SERIES 516004572 LABEL 2 - E-TEC MODELS 516007588 LABEL 6 - XTRIM SERIES 516006904 en LABEL 3 - E-TEC MODELS...
  • Page 38 IMPORTANT ON-PRODUCT LABELS 516006343 LABEL 7 - XTRIM (STD AND SC) AND BOONDOCKER 516006447 LABEL 7 - XTRIM RE AND RAVE OCTANE mmo2013-002-004 LOCATED - FUEL CAP _______ ________ SAFETY INFORMATION...

  • Page 39: Vehicle Information

    VEHICLE INFORMATION _______________...

  • Page 40: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment do not apply or are optional on some models. In these cases their reference numbers are deliberately missing in the illustrations. NOTE: Some vehicle safety labels are not shown on illustrations. For information VEHICLE SAFETY LABELS on vehicle safety labels, refer to subsection.
  • Page 41 CONTROLS/INSTRUMENTS/EQUIPMENT fmo2014-002-009_c XTRIM SC ONLY fmo2014-001-019_c BOONDOCKER fmo2014-002-007_d XTRIM SC AND BOONDOCKER fmo2015-001-003_c LEDC - RAVE RE fmo2014-001-006_h TYPICAL _______________...

  • Page 42: Handlebar

    CONTROLS/INSTRUMENTS/EQUIPMENT fmo2016-001-003_a ECS² - XRIM SC fmo2012-003-013_c TYPICAL - XTRIM SC 1) Handlebar The handlebar controls the steering of the snowmobile. As the handlebar is rotated to right or left, the skis are turned right or left to steer the snow- mobile.
  • Page 43 CONTROLS/INSTRUMENTS/EQUIPMENT WARNING Test the throttle lever operation each time before starting the en- gine. The lever must return to its the rest position once released. Otherwise, do not start engine. Switching from Thumb to Finger Throttle Position mmo2008-008-011_b TYPICAL CAUTION It is highly recom- 1.

  • Page 44: Brake Lever

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2014-004-001_a mmo2015-008-100_a TYPICAL IF WANTED, CONTINUE TO ROTATE THE 1. Brake lever THROTTLE HOUSING 2. To apply brake 4) Parking Brake Lever Parking brake lever is located on the LH side of handlebar. Parking brake should be used when- ever snowmobile is parked.

  • Page 45: Engine (Tether) Cut-Out Switch

    CONTROLS/INSTRUMENTS/EQUIPMENT To Engage Parking Brake Squeeze brake lever and maintain while pulling locking lever with a finger. When brake lever is held at halfway the parking brake should be fully applied. CAUTION Parking brake posi- tion can vary depending on brake pads wear.
  • Page 46 The D.E.S.S. key contains an electronic nection) engine. chip which features a unique perma- Vehicle nently memorized digital code. Your authorized Lynx dealer has pro- not be gramed the D.E.S.S. of your snowmo- driven. bile to recognize the D.E.S.S. key in the Use the...

  • Page 47: Emergency Engine Stop (Cut-Out) Switch

    KEY TYPE COLOR Normal Black Learning Green The Lynx learning key, limits the speed of the snowmobile and the engine torque, therefore enabling first time users and less experienced operators mmo2016-008-201_a to learn how to operate the snowmo- ON POSITION bile while gaining the necessary confi- dence and control.

  • Page 48: Multifunction Switch (Applicable Models)

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2013-004-014_c 1. Start/electronic reverse button fmo2014-003-003_a Press to select HI or LOW beam. TYPICAL 1. Start/Electronic Reverse button Lights are automatically ON when the 2. Headlights dimmer switch engine is running. 3. Heated grips 4. Heated throttle lever 5. Mode/set button Start/Electronic Reverse Button Electric Start Models ENGINE...
  • Page 49 CONTROLS/INSTRUMENTS/EQUIPMENT ACE Models Depress switch as required to select heating intensity to keep your hands at a comfortable temperature. E-TEC Models mmo2014-004-002_a TYPICAL 1. Heated grip switch 2. Increase heat 3. Decrease heat mmo2014-004-001_d VARIABLE INTENSITY 1. Heated grip switch Heated Throttle Lever Switch 2.

  • Page 50: Rewind Starter Handle (If Applicable)

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: The heating intensity is dis- played via the multifunction display with the activation of the throttle lever switch. There are nine intensity set- tings. When released, display will re- turn to fuel tank level. mmo2014-004-001_f MULTIFUNCTION GAUGE 1. MODE function 2.

  • Page 51: Analog/Digital Gauge (Standard)

    NOTE: The gauge is factory preset in metric units but it is possible to change it to Imperial units, contact an autho- rized Lynx dealer for unit settings. 1) Speedometer Measures vehicle speed (in miles per hour or kilometers per hour depending on the setting).
  • Page 52 CONTROLS/INSTRUMENTS/EQUIPMENT 3) Digital Display mmo2013-004-041_b 1. Digital display The multifunction display is used to: – Display the WELCOME message on power up – Display the KEY recognition mes- sage – Provide various indications as se- lected by the operator – Activating or changing various func- tions or modes of operation –...
  • Page 53 CONTROLS/INSTRUMENTS/EQUIPMENT E-tec Models PILOT LAMP(S) BEEPER DESCRIPTION 4 short E-TEC: Injection oil level is low. Stop vehicle in a safe beeps every place then, replenish injection oil reservoir. 5 minutes Low fuel level. One (1) bar left in fuel level display. —...
  • Page 54 X = An X indicates a standard feature Opt = Feature available as an option N.A. = Not available (1) Coolant temperature is an option package. See a Lynx dealer for more information NOTE: The display is factory preset B) Trip Meter A or B...
  • Page 55 CONTROLS/INSTRUMENTS/EQUIPMENT mmo2008-003-013_d mmo2008-003-020_a C) Trip Hour Meter FUEL LEVEL 1. Operating range Records vehicle running time when the electrical system is activated since Engine Coolant Temperature it has been reset. (Optional Module) Press the SET (S) button to select trip Overheating indicator.

  • Page 56: Multifunction Analog/Digital Gauge

    6. Set button NOTE: The gauge is factory preset in metric units but it is possible to change it to Imperial units, contact an autho- rized Lynx dealer for unit settings. mmo2013-004-040_a HEATING INTENSITY DISPLAY 1) Speedometer 1. Less heat 2.
  • Page 57 CONTROLS/INSTRUMENTS/EQUIPMENT 2) Tachometer (RPM) The multifunction display is used to: – Display the WELCOME message Measures engine revolution on power up minute (RPM). Multiply by 1000 to ob- tain the actual revolutions. – Display the KEY recognition mes- sage – Provide various indications as se- lected by the operator –...
  • Page 58 CONTROLS/INSTRUMENTS/EQUIPMENT PILOT MESSAGE LAMP(S) BEEPER DESCRIPTION DISPLAY Long beeps REVERSE Reverse is selected. repeating slowly 3 short REV. FAIL Reverse did not engage, try again. beeps — — High beam headlights are selected. E-TEC: Engine and/or injection oil need warm-up before normal operation.
  • Page 59 X = An X indicates a standard feature Opt = Feature available as an option N.A. = Not available (1) Compass and lap record functions may be easily added to your vehicle through the purchase of a specific module. Contact your Lynx dealer for additional information. _______________...
  • Page 60 CONTROLS/INSTRUMENTS/EQUIPMENT A) Speedometer Press the MODE (M) button to confirm selection or wait 5 seconds. addition analog type speedometer, vehicle speed can also be displayed via the multifunction display. Vehicle speed can be displayed on dis- play 1 or display 2. mmo2007-009-066_o B) Tachometer (RPM) In addition of the analog type tachome-...

  • Page 61: C) Odometer

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-066_n mmo2007-009-066_p 1. RPM mode 1. Trip meter (TRIP A/TRIP B) mode Press the MODE (M) button to confirm Press and hold the SET (S) button to re- selection or wait 5 seconds. set. NOTE: On E-TEC models, resetting TRIP B mode will also reset TOTAL FUEL CONSUMPTION.

  • Page 62: F) Clock

    CONTROLS/INSTRUMENTS/EQUIPMENT To change MINUTES, while the value of HOURS is blinking, press the MODE (M) button to switch to minutes. Use the SET (S) button to change minutes. Press the MODE (M) button to save clock set-up and exit mode. G) Fuel Level Bar gauge that continuously indicates mmo2007-009-066_k...

  • Page 63: I) Top Speed

    CONTROLS/INSTRUMENTS/EQUIPMENT While display is flashing, press the SET (S) button to select altitude mode. mmo2007-009-066_m While display flashes, press the SET (S) button to select top speed (TOP_SPD) mode. mmo2007-009-066_k The following symbol appears when al- titude mode is selected. mmo2008-003-023 ALTITUDE MODE mmo2007-009-066_n...

  • Page 64: J) Average Speed

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-066_m mmo2007-009-066_n 1. Vehicle average speed (AVR_SPD) mode While display flashes, press and hold the SET (S) button within 5 seconds to Press the MODE (M) button to confirm reset. selection or wait 5 seconds. mmo2007-009-066_w mmo2007-009-066_o J) Average Speed To reset, press the MODE (M) to select mode.

  • Page 65: K) Heated Grips Heating Intensity

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2007-009-066_w K) Heated Grips Heating mmo2007-009-044_a Intensity HEATED THROTTLE LEVER Bar gauge that indicates heating inten- 1. Operating range sity. M) Instant Fuel Consumption HEATED GRIPS SWITCH Refer to Calculates vehicle average fuel con- more details. sumption while riding. To display vehicle average fuel con- sumption, proceed as follows.

  • Page 66: N) Total Fuel Consumption

    CONTROLS/INSTRUMENTS/EQUIPMENT Press the MODE (M) button to confirm TC appears when the mode is se- selection or wait 5 seconds. lected. mmo2008-003-021_a TYPICAL mmo2007-009-066_o Press the MODE (M) button to confirm N) Total Fuel Consumption selection or wait 5 seconds. Records vehicle average fuel con- sumption since it has been reset.

  • Page 67: O) Message Display

    CONTROLS/INSTRUMENTS/EQUIPMENT mmo2012-006-902_a mmo2007-009-066_w Q) E-TEC Engine Storage Mode O) Message Display (Feature is not available on ACE models) Displays "OIL" when the storage mode procedure is initiated. R) Lap Record Mode With this mode, vehicle speed, engine revolutions per minute (RPM) and a preselected function in display 1 can be recorded at the same time during a period of time defined by the operator.
  • Page 68 CONTROLS/INSTRUMENTS/EQUIPMENT mmo2009-009-002_a 1. Record mode mmo2009-009-003_a 2. Odometer RECORD MODE 1. Recording time 3. Press the SET (S) button to scroll be- 2. Lap/session 3. Selected mode tween modes. Available modes are: STOP, REC To record another session, press the (record) or PLAY.

  • Page 69: S) Top Rpm (E-Tec)

    CONTROLS/INSTRUMENTS/EQUIPMENT At the end of all recorded laps, STOP will appear in display. To review recorded data again, press the SET (S) button to return to PLAY mode. Repeat same procedure previ- ously described to review. To record other laps, press the SET (S) button to switch to REC (record) mode.

  • Page 70: 13) Drive Belt Guard

    Press the MODE (M) button to save clock set-up and exit mode. Unit Selection (KM/H vs MPH) The units can be set in metric or imperi- mmo2007-009-066_w als. Refer to an authorized Lynx dealer. Gauge Setup Language Selection Clock Setting The gauge display language can be changed.
  • Page 71 CONTROLS/INSTRUMENTS/EQUIPMENT mmo2009-003-011_a TYPICAL 1. Retaining rod mmo2008-003-063_a TYPICAL Position rear portion of the belt guard 1. Retaining pin over the retainer and secure it using Lift rear portion of guard then release the retaining pin. from front tabs by pivoting the guard NOTE: Make sure rear portion of the outwards.

  • Page 72: Heated Grips Switch (E-Tec)

    CONTROLS/INSTRUMENTS/EQUIPMENT 14) Heated Grips Switch (E-TEC) NOTE: Heated grips enabled above 2000 engine RPM. Depress switch as required to select heating intensity to keep your hands at a comfortable temperature. mmo2007-009-043_b HEATING INTENSITY DISPLAY 1. Less heat 2. More heat Heated grips will be in OFF position when there are no bars displayed on the gauge.

  • Page 73: Eco/Standard/Sport Mode Switch (600 Ace And 900 Ace)

    CONTROLS/INSTRUMENTS/EQUIPMENT To open the storage compartment, pull the tab. mmo2007-009-044_b HEATING INTENSITY DISPLAY mmo2013-004-017_a 1. Less heat 1. Tab 2. More heat 2. Storage compartment Heated throttle lever will be in OFF po- 18) Rear Rack sition when there are no bars displayed on the gauge.

  • Page 74: Upper Body Module (Hood)

    CONTROLS/INSTRUMENTS/EQUIPMENT WARNING The MAXIMUM cargo load is 15 kg (33.1 lb) including the storage compartment load. Reduce your speed when carrying a load. mbl2012-008-001_a Step 1: Unlock Step 2: Tilt 2. Disconnect the gauge connector. 3. Disconnect the headlights connec- tor.
  • Page 75 CONTROLS/INSTRUMENTS/EQUIPMENT mmr2008-010-004_a Step 1: Lift tab fmo2014-002-034_a Step 2: Twist tube 1. Air intake tube Step 3: Pull forward 10. Remove the six upper body mod- 7. Disconnect air temperature sensor ule retaining screws, three on each (ATS) on top of connector tube. side.
  • Page 76 CONTROLS/INSTRUMENTS/EQUIPMENT fmo2014-002-008_a fmo2014-002-008_b SLIDE TOWARDS FRONT TYPICAL - SLIDE TOWARDS REAR 3. On both sides, install the upper body Upper Body Module Installation module retaining screws. 1. Insert the upper body module tabs into the upper bottom pan open- ings. fmo2014-002-005_a RH SIDE SHOWN 1.

  • Page 77: 20) Holding Strap

    CONTROLS/INSTRUMENTS/EQUIPMENT 20) Holding Strap BoonDocker Series Holding strap provides a grip for opera- tor when side-hilling. WARNING This strap is not for towing, lift- ing or other purpose than tempo- rary use as a grab handle during side-hilling. Always keep at least fmo2014-002-023_a one hand on handlebar.

  • Page 78: 22) Fuses

    WARNING If fuse has burnt out, source of mal- function should be determined and corrected before restarting. See an authorized Lynx dealer for servicing. fsi2013-010-005 NOTICE Pull the handle upwards 23) Seat Latch when removing the seat.

  • Page 79: Storage / Battery Compartment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTICE Install the seat first then push back the storage / battery com- partment cover to lock the seat prop- erly in position. fsi2013-010-006 Seat Installation Push the seat until you hear a clicking sound. fsi2013-010-003_a NOTE: Ensure that the seat is secured properly.

  • Page 80: Front And Rear Bumpers

    CONTROLS/INSTRUMENTS/EQUIPMENT WARNING Do not attempt to lift the vehicle by hand alone. Use appropriate lifting device or have assistance to share lifting stress in order to avoid risk of strain injuries. fmo2014-001-010_a STORAGE COMPARTMENT 1. Quarter-turn fastener Close cover and turn quarter-turn fas- tener clockwise to secure it.

  • Page 81: Anti-Sway Bar Quick Disconnect Link

    CONTROLS/INSTRUMENTS/EQUIPMENT 27) Anti-Sway Bar Quick Xtrim SC 900 ACE Models Disconnect Link The operator can adjust the comfort and ride height by Electronic Con- BoonDocker DS / RE 800 E-TEC trolled Suspension (ECS²). Series REAR SUSPENSION ADJUST- Refer to The quick disconnect link of the MENT TUNE YOUR RIDE in the...

  • Page 82: 30) Hitch

    CONTROLS/INSTRUMENTS/EQUIPMENT Detaching an Equipment CAUTION When vehicle stuck, make sure ice scratchers are 1. Remove the hairpin clip. stowed and secured properly before 2. Push safety tab forward to free ac- attempting to free vehicle. cessory attachment fromthe hitch. 3. Detach accessory attachment. 30) Hitch 4.

  • Page 83: Reverse (Manual Shift Model)

    CONTROLS/INSTRUMENTS/EQUIPMENT WARNING When shifting in reverse, wait un- til the reverse alarm sounds and the pilot lamp comes on in the analog/digital gauge before oper- ating throttle. The reverse speed is not limited. Always proceed with caution as fast reverse could result in loss of vehicle stability.

  • Page 84: Fuel

    FUEL Fuel Requirements MINIMUM FUEL TYPE ENGINE OCTANE NOTICE Always use fresh gaso- RATING line. Gasoline will oxidize; the re- Fuel which sult is loss of octane, volatile com- may contain pounds, and the production of gum up to All engines 95 E10 and varnish deposits which can 10% MAX...
  • Page 85 FUEL This precaution is in order to reduce the risk of frost buildup in carburetors or other fuel system components which may lead, in certain cases, to severe damage to engine. NOTE: Use only methyl hydrate free gas line antifreeze. Vehicle Fueling Procedure WARNING –...

  • Page 86: Injection Oil

    INJECTION OIL Recommended Injection E-TEC Models RECOMMENDED INJECTION OIL ENGINES (P/N 619 590 106) 600 HO E-TEC 800R E-TEC NOTICE The engine of this snowmobile has been developed and validated using the recommended BRP XPS™ oil. BRP recommends the use of its rec- ommended XPS oil or equivalent.

  • Page 87: Break-In Period

    – Avoid high speed cruising. After the break-in period, the vehicle should be inspected by an authorized 10-Hour Inspection Lynx dealer, repair shop, or person of MAINTE- your own choosing. Refer to NOTE: The 10-hour inspection is at the NANCE section.

  • Page 88: Operating Modes (600 Ace And 900 Ace )

    OPERATING MODES (600 ACE AND 900 ACE ) To increase power, press the switch WARNING upwards. To decrease power, press Whenever changing operating the switch downwards. mode, make sure to maintain situ- ational awareness while riding. ECO Mode (Fuel Economy Mode) When ECO mode is selected (fuel economy mode), vehicle torque and speed are limited whereby an optimal...

  • Page 89: Learning Key Modes

    1 and 3. 40 km/h (25 MPH) 70 km/h (43 MPH). Refer to your authorized Lynx dealer to modify this setting. There are 3 levels available for the learning key mode. Changing Learning Key Settings To change learning key setting, carry out the following: 1.
  • Page 90 OPERATING MODES (600 ACE AND 900 ACE ) fmo2014-003-003_b TYPICAL 1. Heated grip switch 2. Increase 3. Decrease NOTE: Setting 1 is the lowest avail- able torque, while setting 3 is the high- est available torque for learning key. 6. After a few seconds, the setting is automatically confirmed and saved.

  • Page 91: Basic Procedures

    BASIC PROCEDURES Engine Starting Procedure CAUTION Do not use electric starter for more than 10 seconds. A Procedure rest period should be observed be- tween the cranking cycles to let elec- 1. Apply parking brake. tric starter cool down. Using elec- 2.

  • Page 92: Engaging Reverse (Rer) (E-Tec)

    BASIC PROCEDURES WARNING CAUTION Beware of injuries by using proper lifting techniques, Engaging the reverse mode is notably using your legs force. Do done by depressing the RER not attempt to lift the rear of vehicle button when the engine is run- if it is above your limits.

  • Page 93: Shifting In Reverse Or Forward (Ace)

    BASIC PROCEDURES Shifting in Reverse or Shut off the engine using either en- gine cut-out switch or tether cord cap Forward (ACE) (DESS key) engine cut-out switch. WARNING WARNING When shifting in reverse, wait un- Always remove the tether cord cap til the reverse alarm sounds and (DESS key) when vehicle is not in the pilot lamp comes on in the...

  • Page 94: Riding Conditions And Your Snowmobile

    (0 ft - 4.921 ft) If your snowmobile is to be used at an altitude outside the specified range, have it calibrated accordingly by an au- thorized Lynx dealer. NOTICE An inappropriate altitude calibration would decrease perfor- mance and may cause serious dam- age to the snowmobile.

  • Page 95: Special Operating Instructions

    SPECIAL OPERATING INSTRUCTIONS Emergency Starting ACE Models Do not attempt any emergency start- ing procedure. Have the battery charged or replaced. NOTE: Emergency manual engine start is not provided for ACE models. mmo2008-005-007 E-TEC Models Attach the other end of emergency The engine can be started with the rope to the starter clip supplied in the emergency starter rope supplied with...

  • Page 96: Towing An Accessory

    SPECIAL OPERATING INSTRUCTIONS CAUTION Always remove the drive belt of the snowmobile that is to be towed to prevent damage to its belt and drive system. In an emergency situation only, if a rigid tow bar is not available, a rope can be used provided you proceed with extra caution.
  • Page 97 SPECIAL OPERATING INSTRUCTIONS WARNING Do not tow the vehicle facing back- wards. If the vehicle is towed facing backwards, the wind may cause damage to the windshield or even loss of the windshield. _______________...

  • Page 98: Tune Your Ride

    TUNE YOUR RIDE Snowmobile handling and comfort de- are interrelated. It may be necessary pend upon multiple adjustments. to readjust center spring after adjust- ing front springs for instance. Test run the snowmobile under the same con- WARNING ditions; trail, speed, snow, operator Suspension adjustment could af- riding position, etc.
  • Page 99 TUNE YOUR RIDE Center Spring ACTION RESULT Center spring preload has an effect on Lighter ski pressure steering effort, handling and bump ab- under acceleration sorption. Increasing stopper More center spring travel Also, since center spring preload ad- strap length justment puts more or less pressure More bump absorption on the front of the track, it has an ef-...
  • Page 100 TUNE YOUR RIDE ACTION RESULT Firmer rear suspension Higher rear end More bump absorption Increasing capability preload Heavier steering (Rear suspension): Better sidehilling on deep snow fmo2012-009-010_c Softer rear suspension TYPICAL- RING TYPE (INCREASE PRELOAD OR DECREASE PRELOAD) Lower rear end 1.
  • Page 101 50 mm preload (2 in) NOTE: If the specification is unattain- able with the original springs, see an authorized Lynx dealer for other avail- able springs. fmo2015-001-003_a Electronic Damping Control (LEDC) 1. SKI - Skies shocks 2. CB - Center shock Rave RE Models - If Equipped 3.
  • Page 102 TUNE YOUR RIDE fmo2015-003-009_b To increase or decrease the damping push the left knob till the MAN/shock fmo2015-001-006_a figure led lights up. Push the right knob to set the damping. Upwards is more Electronic Controlled Suspension damping and down is less damping. ( ECS²) Spring Preload Adjuster Xtrim SC Models - If Equipped...

  • Page 103: Front Suspension Adjustments

    NOTE: When one of the LED’s starts blinking the controller is reporting an error code. Contact an authorized Lynx fmo2012-003-025_a dealer and report which LED is blink- 1. Rear shock absorber ing.
  • Page 104 TUNE YOUR RIDE fmo2014-003-009_a fmo2014-002-027_a 1. Spacer on inside of ski leg BLADE SKI A. Light control -for deep snow riding When the spacer is installed outside B. Standard - Trail riding C. Stable control the ski leg, skis are set to the wider stance.
  • Page 105 TUNE YOUR RIDE fmo2016-001-001_a mmo2010-003-020_e PARTS LAYOUT - BLADE DEEP SNOW SKI (RH) TYPICAL 1. Ski leg A. Maximum 270 mm (10.63 in) with skis off 2. Ski stopper the ground 3. Ski Axle 4. Washer ACTION RESULT 5. Ski bolt (Hex. Cap Screw M10 x 100) 6.
  • Page 106 TUNE YOUR RIDE mmo2010-003-019_a TYPICAL- RING TYPE fmo2012-003-039_a 1. Spring preload adjustment ring KYB 40 PB HLCR SHOWN 2. Increase preload 1. Adjustment ring 3. Decrease preload mmo2010-003-027_a CAM TYPE - HPG SHOCK ABSORBER 1. Decrease preload 2. Increase preload 3.
  • Page 107 TUNE YOUR RIDE Front Shock Absorber Shock Rebound Damping KYB 40 PB HLCR Front Shock Compression Damping Rebound damping controls how the NOTE: Both low and high speed com- shock absorber restrains the exten- pression damping are adjusted simul- sion stroke. taneously.

  • Page 108: Adjustment Tips According To Vehicle Behavior

    TUNE YOUR RIDE Adjustment Tips According to Vehicle Behavior PROBLEM CORRECTIVE MEASURES Check ski alignment. – Reduce front suspension spring preload. Front suspension darting – Increase center spring preload. – Reduce rear spring preload. Steering feels too heavy at steady –...
  • Page 109 TUNE YOUR RIDE REAR AND FRONT SUSPENSION SPRING PRELOAD FACTORY SETTINGS MODEL FRONT ARM REAR ARM ACE Models 4 mm 5 mm 12 mm Rave Cam position #2 Cam position #2 Cam position #4 7 mm 5 mm 12 mm Xtrim Cam position #2 Cam position #2...
  • Page 110 TUNE YOUR RIDE CLICKER FACTORY SETTINGS MODEL SKI SHOCK CENTER SHOCK REAR SHOCK 505074001 / 505074002 503194402 503194404 8 Clicks 8 Clicks 8 Clicks Rave RE Low Speed Low Speed Low Speed open open open 600 HO E-TEC 1,5 Turns 1,5 Turns High 1,5 Turns...

  • Page 111: Maintenance Information

    MAINTENANCE INFORMATION ______________...

  • Page 112: First Inspection

    After the first 10 hours or 500 km (300 mi) of operation, whichever comes first, your vehicle have to be inspected by an authorized Lynx dealer, repair shop, or person of your own choosing. The first inspection is very important and must not be neglected.
  • Page 113 FIRST INSPECTION FIRST INSPECTION (2-STROKE) AFTER THE FIRST 500 KM (300 MI) OR 10 HOURS OF OPERATION, WHICHEVER COMES FIRST Inspect front suspension Inspect rear suspension (including stopper straps and slider shoes) SUSPENSION Lubricate front and rear suspension Retighten PPS2 rear axle bolt 1/4 turn. Adjust seat lock plate (only REX2 models) BODY FIRST INSPECTION (4-STROKE) AFTER THE FIRST 500 KM (300 MI) OR...
  • Page 114 FIRST INSPECTION FIRST INSPECTION (4-STROKE) AFTER THE FIRST 500 KM (300 MI) OR 10 HOURS OF OPERATION, WHICHEVER COMES FIRST Inspect front suspension Inspect rear suspension (including stopper straps and slider shoes) SUSPENSION Retighten PPS2 rear axle bolt 1/4 turn Adjust seat lock plate.(only REX2 models) BODY FIRST INSPECTION (4-STROKE) AFTER THE FIRST 3 000 KM (2,000 MI) OR...

  • Page 115: Maintenance Schedule (E-Tec)

    MAINTENANCE SCHEDULE (E-TEC) NOTE: The maintenance schedule does not exempt the pre-ride inspection. WARNING Failure to properly maintain the vehicle according to the maintenance schedule and procedures can make it unsafe to operate. EVERY 1 500 KM (1,000 MI) Models with chaincase: Adjust drive chain DRIVE Models with chaincase: Check chaincase oil level SYSTEM...
  • Page 116 MAINTENANCE SCHEDULE (E-TEC) EVERY 6 000 KM (4,000 MI) OR 2 YEARS (WHICHEVER COMES FIRST) Clean and lubricate rewind starter ENGINE Inspect fuel pump strainer and replace if necessary FUEL SYSTEM Inspect throttle cable Replace brake fluid DRIVE Replace the following drive pulley wear parts: slider shoes, O-rings SYSTEM and sliding sheave bushing (E-TEC) Check PPS2 bushing and bearing.

  • Page 117: Maintenance Schedule (Ace)

    MAINTENANCE SCHEDULE (ACE) NOTE: The maintenance schedule does not exempt the pre-ride inspection. WARNING Failure to properly maintain the vehicle according to the maintenance schedule and procedures can make it unsafe to operate. EVERY 1 500 KM (1,000 MI) Models with chaincase: Adjust drive chain DRIVE Models with chaincase: Check chaincase oil level SYSTEM...
  • Page 118 MAINTENANCE SCHEDULE (ACE) EVERY 6 000 KM (4,000 MI) OR AT PRE-SEASON (WHICHEVER COMES FIRST) Change engine oil and filter ENGINE EVERY 6 000 KM (4,000 MI) OR 2 YEARS (WHICHEVER COMES FIRST) Replace fuel filter FUEL SYSTEM Replace fuel pump outlet filter (ACE) Replace drive pulley slider shoes, O-ring and rollers and inspect ramps DRIVE ( 900 ACE)

  • Page 119: Maintenance Procedures

    (e.g. lock tabs, self- to be refilled, refer to an authorized locking fasteners, etc.) when un- Lynx dealer, repair shop, or person of dergoing disassembly/assembly, your own choosing. always replace with a new one.

  • Page 120: Engine Oil (Ace)

    MAINTENANCE PROCEDURES NOTICE A blend of 50% antifreeze Engine Oil Level Verification with 50% distilled water will im- NOTICE Check level every prove the cooling efficiency. Using hours of use and refill if necessary. water tap instead of distilled water, Do not overfill.
  • Page 121 MAINTENANCE PROCEDURES WARNING Wipe off any oil spills. Oil is highly flammable when heated. Engine Oil Replacement WARNING The engine oil can be very hot. Wait until engine oil is warm. fmo2014-002-015_a 1. Drain plugs access cover NOTICE Engine oil and oil filter must be replaced at the same time.

  • Page 122: Engine Oil Filter (Ace)

    MAINTENANCE PROCEDURES OIL FILTER 8. Remove engine drain plugs and dis- 12. Replace , see proce- card sealing washer in the following dure in this subsection. order. 13. Refill oil tank at the proper level 8.1 Main drain plug. with the recommended oil. 8.2 Secondary drain plug.

  • Page 123: Exhaust System

    MAINTENANCE PROCEDURES mmr2011-070-009_a 1. Lubricate with engine oil mmr2011-070-007_a 4. Install the oil filter cover. 1. Oil filter cover screws 2. Oil filter cover 5. Tighten oil filter cover screws to the 3. O-ring specified torque. 4. Oil filter TIGHTENING TORQUE 4.

  • Page 124: Spark Plugs

    (P/N 529 035 983) Spark Plugs Spark plugs inspection or replacement may be performed by an authorized Lynx dealer, repair shop, or person of your own choosing. Spark plugs in- 529035983 spection or replacement requires an in-depth technical knowledge. Though...

  • Page 125: Brake Fluid

    MAINTENANCE PROCEDURES mmo2010-009-007_b mmo2010-009-001_a TIGHTENING SEQUENCE 1. Opening 2. Feeler gauge NOTICE Serious pulley damage 6. Place feeler gauge between engine can occur if the engine stopper and stopper and rubber stop block (on its screws are not properly installed. engine).

  • Page 126: Chaincase Oil

    MAINTENANCE PROCEDURES Brake Adjustment No adjustment is provided for hydraulic brake. See an authorized Lynx dealer if any problems. Chaincase Oil Recommended Chaincase Oil RECOMMENDED CHAINCASE OIL mmo2014-004-001_g (P/N 619 590 098) TYPICAL 1. Brake fluid reservoir NOTICE The chaincase of this snowmobile has been developed and validated using the XPS™...

  • Page 127: Drive Chain

    MAINTENANCE PROCEDURES ACE Models NOTE: It is normal to find metallic par- ticles stuck to magnetic check plug. If bigger pieces of metal are found, re- move the chaincase cover and inspect the chaincase parts. Remove metal particles from magnetic check plug.

  • Page 128: Drive Belt

    RPM with frozen track, fast starts without warm-up pe- riod, burred or rusty sheave, oil on belt or distorted spare belt. Contact an au- thorized Lynx dealer. Drive Belt Replacement Drive Belt Removal mmr2009-085-002_a 1. Tensioner adjustment screw 1.
  • Page 129 MAINTENANCE PROCEDURES HOOD Drive Belt Installation 2. Open LH side panel, refer to AND SIDE PANELS CON- section in 1. If necessary, open the driven pulley, TROLS/INSTRUMENTS/EQUIP- DRIVE BELT REMOVAL refer to MENT 2. Slip the belt over the drive pulley, 3.

  • Page 130: Drive Pulley (E-Tec)

    MAINTENANCE PROCEDURES Belt with External Cogs NOTE: These settings are correct as a preliminary adjustment for most mod- Repeat step 5 until the bottom of els and belt types. In some cases, grooves on the external side of drive when starting the engine, the vehicle belt are flush with the driven pulley could creep, indicating that the belt is edges.
  • Page 131 MAINTENANCE PROCEDURES Procedure MAXIMUM ENGINE HORSEPOWER RPM Loosen the lock nut just enough to get the calibration screw head out of the 8100 RPM (± 100) 600 HO E-TEC pulley and rotate to the desired posi- tion. Do not completely remove the 800 R E-TEC 7900 RPM (±...

  • Page 132: Track

    See your Lynx dealer to maintain mize the distance you ride on those or service the drive pulley. Im- surfaces. proper servicing or maintenance...
  • Page 133 MAINTENANCE PROCEDURES If your track shows signs of deteriora- Allow the suspension to extend nor- tion, it must be replaced immediately. mally and check gap halfway between When in doubt, ask your dealer. front and rear idler wheels. Measure between slider shoe bottom and inside of track.
  • Page 134 – Turn adjustment bolts to adjust. If correct tension is unattainable, con- Before checking track alignment, tact an authorized Lynx dealer. ensure that the track is free of all particles which could be thrown out while track is rotating. Keep hands, tools, feet and clothing clear of track.

  • Page 135: Suspension

    MAINTENANCE PROCEDURES A01F05A 1. Guides 2. Slider shoes 3. Equal distance fmr2008-048-008_c 4. To correct track alignment: TYPICAL 4.1 Stop engine. 1. Locknut 2. Wheel retaining screw 4.2 Remove tether cord cap from engine cut-off switch. TIGHTENING TORQUE 4.3 Loosen rear wheel retaining Wheel retaining 48 N•m ±...

  • Page 136: Skis

    Visually inspect steering and front sus- pension for tightness of components (steering arms, control arms and links, tie rods, ball joints, ski bolts, ski legs, etc.). If necessary, contact an autho- rized Lynx dealer. fmo2015-001-031_a Skis TYPICAL PPS2 3300 GREASE FITTINGS (REAR)

  • Page 137: Fuses

    600 ACE If fuse has burnt out, source of mal- The fuse boxes (two) are located on the function should be determined RH Side, behind the side panel. and corrected before restarting. See an authorized Lynx dealer for servicing. ______________...

  • Page 138: Lights

    MAINTENANCE PROCEDURES Lights Always check light operation after bulb replacement. Headlights Bulb Replacement NOTICE Never touch glass portion of an halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with isopropyl al- cohol which will not leave a film on the bulb.

  • Page 139: Taillight

    (BoonDocker) Ice Scratchers Replacement When the wear limit mark is no longer visible on ice scratcher. Have ice scratchers replaced by a Lynx dealer. mmo2013-004-036_c Step 1: Push both sides Step 2: Push down to release mmo2015-004-056_a...

  • Page 140: Vehicle Care

    VEHICLE CARE Post-Operation Care Wax painted portion of the vehicle for better protection. Remove snow and ice from rear sus- pension, track, front suspension, NOTE: Apply wax on glossy finish steering mechanism and skis. only. Protect the vehicle with a cover to prevent dust accumulation during storage.

  • Page 141: Storage

    STORAGE WARNING Have an authorized Lynx dealer inspect fuel and oil systems integrity as PERIODIC MAINTENANCE CHART specified in During summer, or when a snowmobile is not in use for more than three months, proper storage is necessary. STORAGE Clean the vehicle...
  • Page 142 STORAGE CAUTION Do not run engine during storage period. Engine Storage Mode (E-TEC) Like other engines, the E-TEC has to be properly lubricated at storage for internal parts protection. The E-TEC mmr2009-004-003 system offers a built-in engine storage lubrication function (summerization) 5.

  • Page 143: Preseason Preparation

    PRESEASON PREPARATION PRESEASON PREPARATION (2-STROKE) Inspect engine rubber mounts Check exhaust system condition and check for leaks Tighten exhaust manifold screws or nuts to specified torque ENGINE Inspect cooling system cap, hoses and clamps and check for leaks Check coolant density Inspect crankshaft PTO seal Inspect fuel lines and connections FUEL...
  • Page 144 Inspect steering mechanism STEERING SYSTEM Inspect skis and runners Inspect front suspension SUSPENSION Inspect rear suspension and stopper strap Charge battery (if so equipped) ELECTRICAL SYSTEM Adjust headlight beam aiming To prepare your snowmobile, refer to an authorized Lynx dealer. ______________...

  • Page 145: Technical Information

    TECHNICAL INFORMATION ______________...

  • Page 146: Vehicle Identification

    These numbers are required by the authorized Lynx dealer to complete warranty claims properly. mmo2007-002-006_a We strongly recommend that you take...
  • Page 147 VEHICLE IDENTIFICATION mmo2011-003-003_a 600 ACE ENGINE 1. Engine identification number mmo2014-004-007_a 900 ACE ENGINE 1. Engine identification number ______________...

  • Page 148: Noise Emission And Vibration Values

    NOISE EMISSION AND VIBRATION VALUES (ALL COUNTRIES EXCEPT CANADA/UNITED STATES) MODEL 600 HO E-TEC 800R E-TEC 600 ACE 900 ACE NOISE EMISSION AND VIBRATION VALUES 96,7 dB @ 99,3 dB @ 90,4 dB @ 92,7 dB @ Sound power 4050 RPM 3950 RPM 3625 RPM 3625 RPM...

  • Page 149: Declaration Of Conformity

    The EC-Declaration of Conformity does not appear in this version of the Operator's Guide. Please refer to the printed version that was delivered with your vehicle. ddd2009-001...

  • Page 150: Radio Frequency Digitally Encoded Security System

    RADIO FREQUENCY DIGITALLY ENCODED SECURITY SYSTEM (RF D.E.S.S. KEY) This device complies with FCC Part 15 and Industry Canada license exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.

  • Page 151: Specifications

    SPECIFICATIONS NOTE: Because of its ongoing commitment to product quality and innovation, BRP reserves the right, at any time, to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured. 600 HO E-TEC Models MODEL 600 HO E-TEC...
  • Page 152 SPECIFICATIONS MODEL 600 HO E-TEC DRIVE SYSTEM (cont'd) Rave Rave RE 25 (35mm track profile) / 23 (41mm track profile) Xtrim RE 3500 Small sprocket number of teeth Xtrim SC Boondocker 3700 Series Boondocker 3900 Series Rave Series Large sprocket number of Xtrim Series teeth Boondocker Series...
  • Page 153 SPECIFICATIONS MODEL 600 HO E-TEC DRIVE SYSTEM (cont'd) Xtrim 35 mm - 45 mm (1.378 in - 1.772 in) Deflection Force 0 kg (0 lb) Track tension (PPS2 3500 and PPS2 3700) Xtrim 50 mm - 60 mm (1.969 in - 2.362 in) Deflection Force 7.3 kg (16 lb)
  • Page 154 SPECIFICATIONS MODEL 600 HO E-TEC SUSPENSION (cont'd) Rave HPG 36 Rave RE KYB 46 PB HLCR / Tractive 46 HCL EDC Center shock Xtrim RE 3500 KYB 46 PB HLCR Xtrim SC KYB 36 BoonDocker 3700 / 3900 HPG 36 Rave HPG 36 Rave RE...
  • Page 155 SPECIFICATIONS MODEL 600 HO E-TEC DIMENSIONS AND WEIGHT (cont'd) Rave 126.5 cm (49.8 in) Rave RE Xtrim RE 3500 Vehicle overall width 118 cm (46.46 in) Xtrim SC BoonDocker 3700 / 3900 110.5 cm (43.5 in) Rave 121 cm (47.638 in) Rave RE Xtrim RE 3500 120 cm (47.24 in)
  • Page 156 SPECIFICATIONS MODEL 600 HO E-TEC DIMENSIONS AND WEIGHT (cont'd) Rave 1 080 mm (42.52 in) Rave RE All others 996 mm ± 21 mm (39.213 in ± .827 in) Ski stance BoonDocker std 3700 Boondocker std 3900 921 mm ± 21 mm (36.26 in ± .827 in) BoonDocker 3900 Ski width 188 mm (7.402 in)
  • Page 157 SPECIFICATIONS 800R E-TEC Models MODEL 800R E-TEC ENGINE Engine type Rotax 800R, liquid cooled w/Reed valve, 3D-RAVE Cylinders Displacement 799.5 cm³ (48.8 in³) Bore 82 mm (3.2 in) Stroke 75.7 mm (3 in) Maximum engine speed 7900 RPM Fuel injection system E-TEC Direct injection Exhaust system Single tuned pipe, baffle muffler...
  • Page 158 SPECIFICATIONS MODEL 800R E-TEC DRIVE SYSTEM (cont'd) Rave RE 35mm track profile Rave RE 41mm track profile Xtrim RE 3500 44mm Small sprocket number of track profile teeth Xtrim RE 3500 59mm track profile Boondocker 3700 Series Boondocker 3900 Series Boondocker 4100 Series Rave RE Large sprocket number of...
  • Page 159 SPECIFICATIONS MODEL 800R E-TEC DRIVE SYSTEM (cont'd) Rave RE 25 mm - 35 mm (.984 in - 1.378 in) Deflection Force 0 kg (0 lb) Track tension Rave RE 40 mm - 50 mm (1.575 in - 1.969 in) Deflection Force 7.3 kg (16 lb) Xtrim RE 3500...
  • Page 160 SPECIFICATIONS MODEL 800R E-TEC SUSPENSION (cont'd) Rave RE PPS² 3300 Xtrim RE 3500 PPS² 3500 Rear suspension Boondocker 3700 Series PPS² 3700 DS Boondocker 3900 Series PPS² 3900 DS Boondocker DS 4100 PPS² 4100 DS Rave RE KYB 46 PB HLCR Rave RE LEDC Tractive 46 HCL EDC Xtrim RE 3500...
  • Page 161 SPECIFICATIONS MODEL 800R E-TEC DIMENSIONS AND WEIGHT Rave RE 301.5 cm (118.701 in) Xtrim RE 3500 310 cm (122 in) Vehicle overall length Boondocker 3700 Series 317 cm (124.8 in) Boondocker 3900 Series 330 cm (129.92 in) Boondocker DS 4100 341 cm (134.25 in) Rave RE 126.5 cm (49.8 in)
  • Page 162 SPECIFICATIONS MODEL 800R E-TEC DIMENSIONS AND WEIGHT (cont’d) Boondocker 3700 electric start Boondocker RE 245 kg (540.1 lb) 3700 electric start Boondocker 3900 AR electric start Boondocker 3700 AR electric start 249 kg (549 lb) Boondocker 3700 RE AR electric start Rave RE electric start Boondocker RE 3700 235 kg (518.1 lb)
  • Page 163 SPECIFICATIONS 600 ACE Models MODEL 600 ACE ENGINE Rotax 602, liquid cooled, 4-stroke, Engine type D.O.H.C., dry sump Cylinders Displacement 600 cm³ (36.6 in³) Bore 74 mm (2.9 in) Stroke 69.7 mm (2.74 in) Maximum horsepower RPM 7250 RPM Exhaust system Double front pipe, baffle muffler (P/N 619 590 114) or SAE 0W 40 API...
  • Page 164 SPECIFICATIONS MODEL 600 ACE ELECTRICAL SYSTEM (cont'd)) FA: Main 40 A F1: Fuel/engine 10 A F2: Accessory 10 A F3: Not used F4: Fan/Start 15 A Fuses and relays F5: Lighting 20 A F7: Gauge/ECM/CAPS 20 A R1: Fuses 1 , 6 F6: ECM, gauge R2: Fuse 5 R3: Fuse 2...
  • Page 165 SPECIFICATIONS MODEL 600 ACE DRIVE SYSTEM (cont'd) Rave 38 cm (14.961 in) Track nominal width Xtrim 40.6 cm (15.984 in) Rave 326.9 cm (128.701 in) Track nominal length Xtrim 370.5 cm (145.866 in) Rave 35 mm (1.378 in) Track profile height Xtrim 39 mm (1.535 in) Rave...
  • Page 166 1 080 mm (42.52 in) Ski stance Xtrim 996 mm ± 21 mm (39.213 in ± .827 in) Drive belt height must be adjusted every time a new drive belt is installed. Confirm drive belt part number application with an authorized Lynx dealer. ______________...
  • Page 167 SPECIFICATIONS 900 ACE Model MODEL XTRIM SC 900 ACE ENGINE Rotax 900, liquid cooled, 4-stroke, Engine type D.O.H.C., dry sump Cylinders Displacement 899 cm³ (54.9 in³) Bore 74 mm (2.9 in) Stroke 69.7 mm (2.74 in) Maximum horsepower RPM 7250 RPM Exhaust system Single front pipe, baffle muffler (P/N )
  • Page 168 SPECIFICATIONS MODEL XTRIM SC 900 ACE ELECTRICAL SYSTEM (cont'd) FA: Main 40 A F1: Ignition coils, fuel injectors, 10 A fuel pump, starter solenoid F2: Accessories 20 A F3: Electro mechanical reverse 20 A F4: Start clock, cooling fan 15 A Fuses and relays F5: Headlights, taillight, brake 20 A...
  • Page 169 132 cm (51.97 in) Ski stance 996 mm ± 21 mm (39.213 in ± .827 in) Drive belt height must be adjusted every time a new drive belt is installed. Confirm drive belt part number application with an authorized Lynx dealer. ______________...
  • Page 170 SPECIFICATIONS This page is intentionally blank ______________...

  • Page 171: Troubleshooting

    TROUBLESHOOTING ______________...

  • Page 172: Troubleshooting Guidelines

    (fast short beeps/repetitive). – Install a tether cord cap for which this snowmobile was programmed. 3. ECM does not recognize the D.E.S.S. key (ACE). – Refer to an authorized Lynx dealer. ENGINE LACKS ACCELERATION OR POWER 1. Learning key used (ACE).
  • Page 173 – See MAINTENANCE and/or an authorized Lynx dealer for proper alignment and tension adjustments. 10. R .A.V.E. valves problem. – Seek service from an authorized Lynx dealer, repair shop, or person of your own choosing for maintenance, repair, or replacement. 11. F uel pressure too low.
  • Page 174 TROUBLESHOOTING GUIDELINES HEATED GRIPS/THUMB WARMERS ARE NOT WORKING 1. Engine RPM is too low. – Make sure engine RPM is above 2000 (ACE) . ENGINE HAS SHUT DOWN 1. The engine shuts down after long periods of idling. – Do not let engine idle too long. Refer to VEHICLE WARM-UP in OPERATING INSTRUCTION.

  • Page 175: Monitoring System

    MONITORING SYSTEM Pilot Lamps, Messages and Beeper Codes Gauge pilot lamp(s) will inform you if an anomaly occurs or to inform you of a particular condition. mmo2013-004-042_a TYPICAL — PILOT LAMPS Pilot lamp can flash alone or in combi- nation with another lamp. On the multifunction analog/digital gauge, the display is used as a comple- ment of the pilot lamps to give you a...
  • Page 176 Check coolant level, refer to ENGINE MAINTENANCE . If coolant level is OVERHEAT correct and overheating persists, contact an authorized Lynx dealer. Do not run the Short beeps engine if condition persists. repeating rapidly MUFFLER E-TEC: Critical overheat. Stop engine OVERHEAT immediately and let engine cool down.
  • Page 177 — beeps every KNOCK – Check fuel quality, replace if 5 minutes necessary. – If fault still occurs, contact an authorized Lynx dealer. 4 short Engine RPM limited for protection when — beeps every REV LIMIT certain faults occur. 5 minutes...

  • Page 178: Fault Codes

    HI/LOW beam switch repeatedly several times. If two or more codes are registered, use SET (S) or MODE (M) to scroll. To exit the fault codes mode, press and hold MODE (M) button. Contact an authorized Lynx dealer for code signification. ______________...

  • Page 179: Warranty

    WARRANTY ______________...

  • Page 180: Brp Finland Oy International Limited Warranty: 2017 Lynx

    This warranty coverage is available only on 2016 LYNX snowmobile purchased as new and unused by its first owner from a BRP distributor/dealer authorized to distribute LYNX products in the country in which the sale occurred ( “BRP distribu- tor/dealer”), and then only after the BRP specified pre-delivery inspection process is completed and documented.
  • Page 181 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine LYNX parts without charge for parts and labor, at any authorized BRP distributor/dealer during the warranty coverage period.
  • Page 182 9) CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the Lynx Distributor/Dealer level. We recommend discussing the issue with the authorized Lynx Distributor/ Dealer's service manager or owner.

  • Page 183: Maintenance Records

    MAINTENANCE RECORDS Send photocopy of maintenance record to BRP if needed. PREDELIVERY Serial number: Signature/Print: Mileage / km: Hours: Date: Dealer no: Notes: Refer to vehicle Pre-Delivery Bulletin for detailed installation procedures FIRST INSPECTION) Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator's guide...
  • Page 184 SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator's guide SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator's guide SERVICE Mileage / km: Signature/Print:...
  • Page 185 SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator's guide SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator's guide SERVICE Mileage / km: Signature/Print:...
  • Page 186 This page is intentionally blank ______________...

  • Page 187: Customer Information

    CUSTOMER INFORMATION ______________...

  • Page 188: Contact Us

    CONTACT US North America www.brp.com 565 de la Montagne Street Europe Valcourt (Québec) J0E 2L0 Canada PL 8040 (Isoaavantie 7) 96101 Rovaniemi Finland Circuito de la Productividad #111 Parque Industrial Guadalajara Col. Las Pintas Formvägen 16 El Salto, Jalisco, 45690 S-906 21 Umeå...

  • Page 189: Change Of Address/Ownership

    It is the owner’s responsibility to notify BRP. STOLEN UNITS: If your personal snowmobile is stolen, you should notify BRP or an authorized Lynx dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
  • Page 190 CHANGE OF ADDRESS/OWNERSHIP This page is intentionally blank ______________...
  • Page 191 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 192 CHANGE OF ADDRESS/OWNERSHIP This page is intentionally blank ______________...
  • Page 193 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 194 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 195 CHANGE OF ADDRESS/OWNERSHIP fmo2015-005-004 en ______________...
  • Page 196 brp.com ® and the BRP logo are trademarks of Bombardier Recreational Product Inc. or its affiliates.

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