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kansai Manuals
Sewing Machine
WX8842
Instruction
kansai WX8842 Instruction
Industrial sewing machines
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Needles & Threading the Machine
Needles
Replacing the Needle
Threading the Machine
2 Machine Speed
Machine Speed & Direction in Which the Machine
Pulley Runs
Motor & Belt
3 Lubrication
Oil
Oiling
Replacing the Oil and the Oil Element
4 Sewing Machine Installation
Machine Head Dimension
Installing the Machine
Cutting the Machine Table
5 Timing of the Looper to the Needles
Angle and Height for Installing the Looper
Looper Left-To-Right Movement
Looper Setting Distance
Needle Height
Needle/Looper Front-To-Back Relationship
Changing the Looper Orbit
Movement
6 Front and Rear Needle Guards
Position of the Needle Guard (Rear)
Position of the Needle Guard (Front)
7 Spreader
Position of the Spreader
Position of the Spreader Guide
Timing of the Spreader
Position of the Spreader (WX8842,8842-1)
8 Feed Dogs & Stitch Length
Feed Dog Height & Tilt
Stitch Length
Differential Feed
9 Presser Foot
Presser Foot Pressure
Position of the Presser Foot & Foot Lift
10 Stitch Formation
Position of the Needle Thread Guides
Position of the Thread Guide on the Needle
Thread Take-Up
Timing of the Needle Thread Take-Up
Position of the Needle Thread Guard
Position of the Thread Guide of the Spreader
Thread Take-Up
Position of the Thread Guide of the Looper Thread
Take-Up
Position of the Looper Thread Take-Up
11 Emk Elastic Feeder
To Insert the Lace/Elastic
Lace/Elastic Guide on the Presser Foot
Adjusting the Front of the Presser Foot
To Install the Tape Guide
Feeding Amount of the Lace/Elastic
Pressure of the Elastic Feed Small Roller
Checking the Performance of the Elastic
Feeder
Oiling each Part
12 Emk Front Knife Device
Adjusting and Oiling the Lower Knife Holder
Replacing the Lower Knife
Replacing the Upper Knife
Overlap of the Upper and Lower Knives
To Sharpen the Knife
13 Replacing the Timing Belt
To Remove the Timing Belt
To Place the Timing Belt
14 Mc30 (Tape Cutter)
Power Supply Cord
Intermediate Cord
Adjustment (Electric Type)
Air Piping & Wiring (Air Type)
Air Pressure
Adjustment (Air Type)
15 Cleaning the Machine
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Needles
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Threading the Machine
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Angle and Height for Installing the Looper
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Industrial Sewing Machines
From the library of: Superior Sewing Machine & Supply LLC
INSTRUCTION
WX8800
WX8700
LX5801
WX8842
WX8842-1
MC30
First published : August 1991
Third edition : August 2004
No. 040037
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Summarization of Contents
Needles and Threading
Needle Selection
Specifies needle types and sizes for different fabrics and threads.
Needle Replacement
Guides on correctly replacing the machine needle, emphasizing safety.
Machine Threading
Instructions on proper machine threading to prevent stitching errors.
Machine Speed
Operating Speed and Direction
Details maximum and standard operating speeds for the sewing machine series.
Motor and Belt Setup
Information on the motor type, belt, and pulley selection for speed adjustment.
Lubrication
Recommended Oil
Specifies the recommended genuine oil for lubrication.
Oiling Procedures
Step-by-step guide on filling the machine with oil and checking oil flow.
Oil and Element Replacement
Instructions for replacing the machine's oil and oil filter element.
Machine Installation
Machine Head Dimensions and Weight
Provides dimensional specifications and weight details for the sewing machine head.
Mounting the Machine Head
Step-by-step instructions for correctly mounting the sewing machine head.
Cutting the Machine Table
Details on modifying the sewing machine table for specific features like EMK type.
Looper Timing and Adjustment
Looper Installation Angle and Height
Guides on setting the correct angle and height for the looper installation.
Looper Left-to-Right Movement
Instructions for adjusting the looper's horizontal movement relative to the needles.
Looper Setting Distance
Specifies the required distance for looper setting at its farthest right position.
Needle Height Adjustment
Details how to adjust needle height and provides specific measurements for different needle gauges.
Needle-Looper Front-to-Back Relationship
Explains the front-to-back positioning and clearance between needles and looper.
Adjusting Looper Orbit
Guides on adjusting the circular path (orbit) of the looper around the needles.
Looper Front-to-Back Movement Adjustment
Instructions for adjusting the front-to-back travel amount of the looper.
Needle Guards
Rear Needle Guard Positioning
Guides on positioning the rear needle guard for correct needle guidance.
Front Needle Guard Positioning
Instructions for adjusting the front needle guard's clearance with the needles.
Spreader Adjustment
Spreader Position (Height and Lateral)
Details on setting the spreader's height and left-to-right position.
Spreader Thread Guide Positioning
Instructions for positioning the spreader thread guides for proper thread flow.
Spreader Timing Adjustment
How to adjust the timing of the spreader relative to the needle.
Spreader Position (WX8842/8842-1)
Specific positioning details for the spreader on WX8842/8842-1 models.
Spreader Thread Guide Positioning (WX8842/8842-1)
Positioning of spreader thread guides for WX8842/8842-1 models.
Feed Dogs and Stitch Length
Feed Dog Height and Tilt Adjustment
Instructions for adjusting the height and tilt of the feed dogs for proper fabric feeding.
Stitch Length Adjustment
How to adjust the stitch length and a table correlating length to stitch density.
Differential Feed Adjustment
Guides on setting normal and reverse differential feed ratios for fabric handling.
Presser Foot
Presser Foot Pressure Adjustment
How to adjust the presser foot pressure for optimal stitch formation and fabric feeding.
Presser Foot Position and Lift
Instructions for correctly positioning the presser foot and setting its lift height.
Stitch Formation
Needle Thread Guide Positioning
How to adjust needle thread guide height for proper thread tension and stitch formation.
Needle Thread Take-up Thread Guide Position
Adjusting the position of the thread guide on the needle thread take-up lever.
Needle Thread Take-up Timing
Adjusting the timing of the needle thread take-up for loop formation.
Needle Thread Guard Positioning
How to position the needle thread guard for different thread types and stitch formation.
Spreader Thread Take-up Guide Positioning
Positioning spreader thread guides based on thread type and fabric.
Looper Thread Take-up Guide Positioning
Adjusting looper thread supply by positioning looper thread guides.
Looper Thread Take-up Positioning
Setting the position of the looper thread take-up for correct thread delivery.
EMK Elastic Feeder
Inserting Lace/Elastic
Basic step for inserting lace or elastic into the feeder.
Presser Foot Lace/Elastic Guides
Adjusting the guides on the presser foot for lace/elastic feeding and cutting.
Adjusting Presser Foot Front
How to adjust the front of the presser foot for optimal elastic feeding.
Installing Tape Guide
Instructions for installing and adjusting the tape guide for smooth fabric feed.
Adjusting Lace/Elastic Feeding Amount
How to adjust the feeding amount of lace/elastic and its range.
Elastic Feed Small Roller Pressure
Adjusting the pressure of the small roller on the elastic feeder.
Elastic Feeder Performance Check
Troubleshooting guide for ensuring the elastic feeder operates correctly.
Oiling Elastic Feeder Parts
Instructions for greasing the clutch and bearings of the elastic feeder.
EMK Front Knife Device
Lower Knife Holder Adjustment and Oiling
Adjusting the position of the lower knife holder and routine oiling.
Replacing the Lower Knife
Step-by-step guide for replacing the lower knife of the cutting device.
Replacing the Upper Knife
Instructions for replacing the upper knife of the cutting device.
Upper and Lower Knife Overlap Adjustment
Setting the correct overlap between the upper and lower knives.
Knife Sharpening and Replacement
Guidance on sharpening or replacing the cutting knives when they become dull.
Timing Belt Replacement
Removing the Timing Belt
Procedures for disassembling components to remove the timing belt.
Installing the Timing Belt
Steps for installing the timing belt and ensuring proper alignment.
MC30 (Tape Cutter)
Power Supply Cord Connection
Instructions for connecting the power supply cord to the machine head and control box.
Intermediate Cord Connection
Connecting the intermediate cord for the tape cutter.
Electric Type Cutter Adjustment (Height)
Adjusting the cutter height for electric type tape cutters.
Air Type Cutter Piping and Wiring
Connecting air piping and wiring for air type tape cutters.
Electric Type Cutter Adjustment (Overlap & Power)
Adjusting cutter overlapping and upper cutter power for electric type.
Air Pressure Setting
Setting the correct air pressure for the air type tape cutter.
Air Type Cutter Adjustment (Height, Overlap & Power)
Adjusting cutter height, overlapping, and power for air type tape cutters.
Machine Cleaning
Daily Cleaning Procedure
Daily cleaning procedure for the needle plate and feed dog areas.
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