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Horizon Fitness Manuals
Elliptical Trainer
CSE2
Service manual
Horizon Fitness CSE2 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Horizon Fitness 2005 Elliptical
Table of Contents
Warranty
Safety Instructions
Basic Troubleshooting Tips
Required Tools
Preventive Maintenance
Console Troubleshooting
No Display on Console
Partial LCD Display on Console
No RPM, Speed or Watts Readout
Console Resets Intermittently
Erratic or no Heart Rate Readout
Switching from Mph to Km
Resistance Troubleshooting
Drivetrain Problem Troubleshooting
Drive Train Troubleshooting
Noise While Pedaling
Internal Noise While Pedaling at High Resistance Levels Only
Rough Feel While Pedaling
Alignment Issues with the Pedal Arms
Crank Arms Loosen During Use
Voltage Checkpoints
Elliptical Part Replacement
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Table of Contents
2
Horizon Fitness 2005 Elliptical
3
Basic Troubleshooting Tips
4
Required Tools
5
Preventive Maintenance
6
No Display on Console
7
Noise While Pedaling
8
Elliptical Part Replacement
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See also:
User Manual
Horizon Fitness
2005 Elliptical
Service Manual
E51, E52, E53, E54hr, 2.1E, 3.1E,
4.1E, CSE2, CSE3, E6050, and
30150
If you have any questions, please call the Horizon Fitness Service Hotline at
1-800-244-4192
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Chapters
Horizon Fitness 2005 Elliptical
2
Console Troubleshooting
10
Drivetrain Problem Troubleshooting
23
Table of Contents
Troubleshooting
Basic Troubleshooting Tips
7
Console Troubleshooting
10
Resistance Troubleshooting
18
Drive Train Troubleshooting
23
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Summarization of Contents
Horizon Series Elliptical Home Warranty
FRAME – LIFETIME
Warranty coverage for the elliptical frame against defects for the product's lifetime.
BRAKE – E51, E6050 (5 Years)...
Warranty coverage for the brake system for specified terms based on model.
ELECTRONICS & PARTS – ONE YEAR
Warranty for electronic components and original parts for one year from purchase.
LABOR – ONE YEAR
Warranty covering labor costs for device repair for one year.
Important Safety Instructions
Basic Troubleshooting Tips
Required Tools and Equipment
Preventative Maintenance Procedures
Console Troubleshooting: No Display
Causes: No Display on Console
Lists potential reasons why the console might not be displaying any information.
Fix: No Display on Console
Provides solutions and steps to resolve the 'No Display on Console' issue.
Console Troubleshooting: Partial Display
Causes: Partial LCD Display
Lists potential reasons for an incomplete or partially visible console LCD display.
Fix: Partial LCD Display
Provides solutions to resolve the issue of a partial console LCD display.
Console Troubleshooting: Time Only
Causes: Only Time Works On Console
Identifies why only time functions may be active on the console.
Fix: Only Time Works On Console
Offers solutions for consoles where only time is functioning.
Console Troubleshooting: Intermittent Resets
Causes: Console Resets Intermittently
Lists potential reasons for the console resetting unexpectedly during operation.
Fix: Console Resets Intermittently
Provides solutions to address intermittent console resets.
Console Troubleshooting: Heart Rate Issues
Causes: Erratic or No Heart Rate Readout
Identifies reasons for erratic or absent heart rate readings on the console.
Fix: Erratic or No Heart Rate Readout
Offers solutions for inaccurate or missing heart rate data.
Console Settings: Unit Conversion
Switching from MPH to KM
Instructions on how to change the console's speed units from miles per hour to kilometers.
Resistance Troubleshooting: No Change
Causes: No Resistance Change
Lists potential reasons for the resistance level not changing.
Fix: No Resistance Change
Provides solutions to resolve the issue of no resistance change.
Resistance Troubleshooting: Erratic Change
Causes: Erratic Resistance Change
Identifies reasons for unpredictable or continuous resistance level changes.
Fix: Erratic Resistance Change
Offers solutions for erratic or continuous resistance adjustment issues.
Resistance Troubleshooting: Intensity
Causes: Resistance Too Hard or Too Weak
Lists potential reasons for resistance being too hard or too weak.
Fix: Resistance Too Hard or Too Weak
Provides solutions for adjusting resistance to the correct level.
Drivetrain Troubleshooting: Noise
Noise While Pedaling
Troubleshooting steps for unusual noises during pedaling, including causes and fixes.
Internal Noise at High Resistance
Troubleshooting steps for noise occurring only at high resistance, including causes and fixes.
Drivetrain Troubleshooting: Pedaling Feel
Rough Feel While Pedaling
Troubleshooting steps for a rough pedaling sensation, including causes and fixes.
Alignment Issues with Pedal Arms
Troubleshooting steps for pedal arm misalignment, including causes and fixes.
Crank Arms Loosen During Use
Troubleshooting steps for loose crank arms, including causes and fixes.
Voltage Readings: Console Cable
Console Cable Voltage Chart
Reference chart detailing voltage specifications for console cable connections.
Voltage Readings: Power Supply
Power Supply Voltage Check
Procedure for checking the voltage output of the power supply unit.
Voltage Readings: IC Board
IC Board Voltage Check
Procedure for checking the voltage supplied to the IC board.
Voltage Readings: RPM Sensor
RPM Sensor Continuity Check
Procedure for testing the continuity of the RPM sensor wire.
Part Replacement: RPM Sensor
Replacing RPM Sensor (Manual)
Step-by-step guide for replacing the RPM sensor on manual resistance models.
Replacing RPM Sensor (Programmable)
Step-by-step guide for replacing the RPM sensor on programmable resistance models.
Part Replacement: Console Cable
Replacing the Console Cable
Step-by-step guide for replacing the console cable.
Part Replacement: Servomotor/IC Board
Replacing the Servomotor/IC Board
Step-by-step guide for replacing the servomotor and IC board assembly.
Part Replacement: Tension Cable
Replacing the Tension Cable
Step-by-step guide for replacing the tension cable.
Part Replacement: Crank Assembly
Replacing the Crank Assembly
Step-by-step guide for replacing the elliptical crank assembly.
Part Replacement: Flywheel/Drive Belt
Replacing the Flywheel/Drive Belt
Step-by-step guide for replacing the flywheel and drive belt.
Part Adjustment: Drive Belt Tension
Adjusting Drive Belt Tension
Procedure for adjusting the tension of the drive belt.
Part Adjustment: Flywheel/Brake Assembly
Adjusting Flywheel/Brake Assembly (Specific Models)
Procedure for adjusting the flywheel/brake assembly on specific models.
Adjusting Flywheel/Brake Assembly (Other Models)
Procedure for adjusting the flywheel/brake assembly on other specified models.
Part Replacement: Side Case
Replacing the Side Case
Step-by-step guide for replacing the elliptical side case.
Part Replacement: Pedal Arm
Replacing the Pedal Arm (Pivoting)
Step-by-step guide for replacing the pivoting elliptical pedal arm.
Replacing Pedal Arm (Non-Pivoting)
Instructions for replacing the non-pivoting pedal arm assembly.
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