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Inverter
6100
User manual
Alpha 6100 User Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Preface
Table of Contents
Naming Rule
Unpacking Inspection
Chapter 1 Purchase Inspection
Nameplate of Inverter
2.1 Exterior Size and Mounting Size (See Appendix 1)
Mounting Place Requirement and Management
Installation Location
Chapter 2 Installation and Wiring
Exterior Size and Mounting Size (See
Main Circuit Wiring
The Ambient Temperature
Preventive Measures
Installation Direction and Space
The Main Circuit Terminals Arrangement and Wiring
S2R4GB~S2R75GB Main Circuit Wiring
S2R4GB~S2R75GB Main Circuit Terminals Function
S21R5GB~S22R2GB Main Circuit Terminals Function
3R75GB/31R5PB~3004GB/35R5PB Main Circuit Wiring
3400G~3500G Main Circuit Wiring
3160G/3185P~3500G Main Circuit Terminals Function
Main Circuit Wiring Operation
Earthing Connection Method
Method to Restrain RFI
Control Circuit Connection
Function of Control Circuit Terminals
Control Circuit Wiring
Wiring Analog Input Terminal
Wiring Analog Output Terminal
Analogy Input Terminal Wiring Diagram
Wiring of Serial Communication Interface
Connection between the Inverter and the Host PC
35R5GB/37R5PB~3500G Analog Output Terminal Wiring Diagram
Communication between PLC and the Inverter
Switches of SW4
Wire Multi-Function Input Terminals
Wire Multi-Function Output Terminals
Wiring Method 1 of DO as Switching Output
Wiring Method 2 of DO as Switching Output
Wiring Method 1 of DO as Pulse Output
Keyboard Interface
Wiring of Inverter for Basic Operation
3R75GB/31R5PB~3004GB/35R5PB Wiring Diagram
35R5GB/37R5PB~3015GB/3018PB Wiring Diagram
3018G/3022P~3500G Wiring Diagram
Wiring Attention
Function of Keyboard
Chapter 3 Operation
Overview of Keyboard
Layout and Function of Keyboard
The LED Monitoring Objects
Description of Keystroke Function
Description of LED Digitals and Indicators
Combinations of Unit Indicator and Their Means
Display State of Keyboard
Display of Stop State
Display of Running State
Fault and Warning State
Programming State
Operation Method of Keyboard
Display Menus of Programming State
Flow Chart of Monitoring Object Switching
Flow Chart of Frequency Setting
Flow Chart of Parameter Setting
Run Command Mode Select
Trial Operation
Operation Mode of Inverter
Checkpoints before Operation
Operation Checkpoints
A Trial Run
Operation Modes Switching of Inverter
Commissioning of Keyboard
Flow Chart of the Inverter Initialization
Operation of Control Circuit Terminal
Operation Sequence by Keyboard
Flow Chart of Running and Stop Operation
Example of Jog Running
Sequence of Terminal Operation
Flow Chart of Running and Stop Operation by Terminal
P0: Basic Function
Chapter 4 Parameter Index
P1: Start/Stop Control
P2: Auxiliary Operation
P3: I/O Terminal Control
P4: Analog and Pulse Function
P5: PLC Operating
P6: Wobble Frequency Operating
P7: PID Control
P8: Fixed-Length Function
P9: Advanced Control
PA: Motor’s Parameters
Pb: MODBUS Communication
PC: Display Control
Pd: Protection and Fault Parameters
PE: Running History Record
PF: Protection of Parameters
Basic Function (Group P0)
Chapter 5 Parameter Introductions
V/F Characteristic Diagram
Torque-Reducing Curve
V/F-Curve Defined by User
Manual Torque Boost Diagram
Brake First and then Start
Start/Stop Control (Group P1)
Speed Tracking Restart Diagram
DC Injection Braking Function
Starting Frequency and Starting Time
Linear Acceleration/Deceleration
S-Curve Acceleration/Deceleration
DC Injection Braking
Auxiliary Operation (Group P2)
Trip-Free Diagram
FWD/REV Switching Time Diagram
JOG Running
Running at Frequency Lower Limit
Zero-Speed Running
Jump Frequency
Auto Stop Mode
I/O Terminal Ctrl (Group P3)
Multifunction Input Selection
Setting Frequency Selection
Terminal Reset
JOG Operation
Up/Down
FRE Coast-To-Stop
UP/DOWN Combination Operation Diagram
Forced Outage
Forced Outage Normally Close
UP/DOWN Non-Combination Operation Diagram
Acc/Dec Prohibit
Inverter Running Prohibits
Multi-Step Frequency
Command Channel Switch to Keyboard Control
Normally Open / Normally Close
Terminal PID Operation
Terminal PLC Control
Terminal Wobble Frequency Operation
Timing Drive Input
Counter Clear
Counter's Trig Signal Input
PUL: Pulse Input
Single-Phase Speed Measuring Input
Fault Type and Running Step
Multi-Function Output
FAR Detection Diagram
FDT Level and Lag Diagram
FDTH/FDTL Diagram
Torque Arriving Detection Threshold
Analog and Pulse Function (Group P4)
Count Value Arriving
Analog Input Linear Curve
Analog Input Non-Linear Curve
PLC Operating (Group P5)
Stop Mode after Single Cycle of PLC
Continuous Operation
Continuous Operation of PLC
Holding the Frequency after Single Cycle
Single Cycle 2 (Holding the Final Value)
Continue to Operate at the Frequency When the Inverter Stops
Restart from First Stage
PLC Start Mode 2
Settings of PLC Stage
Wobble Frequency Operating (Group P6)
Distinction
Wobble Frequency Operation Has Two Starting Modes
Wobble Frequency Operation Process
Wobble Frequency Operation Diagram
PID Control (Group P7)
Wobble Frequency Start: Restart
Residual Margin Diagram
PID Preset Frequency Operation
Dormancy and Awakeing Diagram
Fixed-Length Function (Group P8)
Fixed Length Control Diagram
Advanced Control (Group P9)
Fixed Length Control Diagram 2
Auto Slip Compensation Diagram
Energy Saving Voltage Lower Limit
Drop Control
Motor Parameters (Group PA)
Motor Equivalent Circuit
MODBUS Communication (Group Pb)
Display Control (Group PC)
Terminal Status Diagram of S2R4GB~3004GB/35R5PB
Protection and Fault Parameters (Group Pd)
Motor Overload Protection Curve
Overload Pre-Alarm Function
Deceleration
Acceleration Speed over Current
Machine Does Not Shut down after Power Failure
Running History Record (Group PE)
System Power off Illustration
Protection of Parameters (Group PF)
Flow Chart of User Password Unlocking
Chapter 6 Troubleshooting
Warning Display and Explanation
Motor’s Faults and Corrective Measure
Warning Display and Description
Motor Fault and Corrective Measure
Peripheral Equipments Connection Diagrams
Chapter 7 Peripheral Equipments
3018G/3022P~3500G Diagrams of Peripheral Equipments
Function of Peripheral Equipments
AC Reactor
EMI Filter
Three-Phase Three-Wire EMI Filter Selection
Brake Unit and Resistor
Motor Power and Brake Resistor Selection
Leakage Current Protector
Capacitor Box
Daily Inspection
Chapter 8 Maintenance
Inspection and Maintenance
Regular Maintenance
The Daily Inspecting Contents and Cautions
Description of Main Circuit Electro Measurement
Recommendable Wiring of Main Circuit Electro Measurement
Storage and Keeping
Replace Device at Regular Intervals
Responsibility of Manufacturer
Responsibility Immunity
Chapter 9 Quality Guarantees
Appendix 1 Exterior Size and Mounting Size (Unit: MM)
Appendix 2 Technology Standards
Appendix 3 Main Circuit Output Cable Selection (Recommended)
Composition of MODBUS Communication
MODBUS Communication Specification
MODBUS Communication Terminals
Appendix 4 MODBUS Communication
Note on Communication Wiring
Sequence to Communication with PLC
MODBUS Communication Parameters Set
Transmission Period Limiting
Format of MODBUS Messages
Inverter Address
The Supported MODBUS Instructions
Read Holding Registers [03H]
Write-In to Single Register [06H]
Feedback Loop Test [08H]
Monitor Data
MODBUS Registers Address
Fault Response Error Codes with MODBUS
Keyboard Mounting Size of S2R4GB~3004GB/35R5PB
Appendix 5 Keyboard Mounting Size (Unit: MM)
Keyboard Mounting Size of 35R5GB/37R5PB~3500G
Appendix 6 Inverter Warranty
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P1: Start/Stop Control
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Chapter 6 Troubleshooting
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