Alpha ALPHA6000 Series Manual

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Preface

Thank you for buying ALPHA6000 series ac drive made by Shenzhen ALPHA inverter

Co., Ltd.

To satisfy the high performance needs, ALPHA6000 series ac drives use magnetic flux

vector control method to achieve high torque at low speed and low-noise at steady

running. The inner PID operation can perform PID close loop control easily.

ALPHA6000 proprietary features include the advanced automatic torque compensation,

multiple controlling methods, up to 36 fault protections and warning functions. Online

watching and changing parameters, Integrated RS485 Interface, and operation flexibility.

In addition, energy saving running can furthest improves the motor power factor and

efficiency.

ALPHA6000 series are suitable for almost all motor driving applications like paper

process, textile machines, food process, cement, spinning weaving and dyeing,

metallurgy, iron and steel, and other machinery.

The ac drive has wide speed-adjusting range, stable operation, high accuracy and

reliable performance. It can be widely used in application of electrical power energy

saving.

If you have some problems that can't be solved in operation, please contact the nearest

local agents or service center, or contact our company directly.

To ensure the perfect use of this product and the safety of user, please read the user

manual carefully before the operation of ac drive and keep the manual in proper place for

future reference.

The information contained in this manual is subject to change without notice.

Before mounting, wiring and commissioning the ac drive, to ensure the safety of user

and extending the life of this equipment, it strongly suggested that we must read the

safety rules warnings listed in this book and cautions marked on the ac drive.

When in operation, we must pay attention to the situation of driven load and all notes that

related on safety.

http://www.acdrive-china.com

Table of Contents

Summary of Contents for Alpha ALPHA6000 Series

Page 1: Preface
Preface Preface Thank you for buying ALPHA6000 series ac drive made by Shenzhen ALPHA inverter Co., Ltd. To satisfy the high performance needs, ALPHA6000 series ac drives use magnetic flux vector control method to achieve high torque at low speed and low-noise at steady running.
Page 2 Preface Danger！ This system contains voltages that may be as high as 400 volts! Electric shock can cause serious or fatal injury. Only qualified personnel shall wire the drive. Please cut off the power before wiring and inspecting. It is not permissible to touch PCB or interior components before battery control lamp goes off or until 5 minutes after the power has been removed.
Page 3: Table Of Contents
Contents Contents Preface ..........................1 Contents.......................... 3 Chapter 1 Purchase Inspection..................6 1.1 Unpacking Inspection ..................6 1.2 Naming Rule..................... 6 1.3 Nameplate of Ac drive..................6 Chapter 2 Installation and Wiring................... 8 2.1 Exterior Size and Mounting Size (See Appendix 1) .........
Page 4 Contents 3.3.1 Operation mode of ac drive..............52 3.3.2 Before operation checkpoints ..............55 3.3.3 Operation checkpoints ................55 3.3.4 A trial run....................55 3.4 Commissioning of keyboard ................57 3.5 Operation of Control Circuit Terminal ............58 Chapter 4 Parameter Index ...................
Page 5 Contents 7.2.4 Leakage current protector ..............203 7.2.5 Capacitor Box ..................203 Chapter 8 Maintenance ....................204 8.1 Inspection and Maintenance ................. 204 8.1.1 Daily Inspection..................204 8.1.2 Regular Maintenance ................205 8.1.3 Replace device at regular intervals ............208 8.2 Storage and Keeping..................
Page 6: Chapter 1 Purchase Inspection
Chapter 1 Purchase Inspection Chapter 1 Purchase Inspection 1.1 Unpacking Inspection All ac drives have passed the strict tests before delivery. After unpacking, please check if the product was damaged by careless transport, the product specification, model is complied with the order, and if it has a quality check passed mark. If there is any problems, please contact the supplier.
Page 7 Chapter 2 Installation and Wiring http://www.acdrive-china.com...
Page 8: Chapter 2 Installation And Wiring
Chapter 2 Installation and Wiring Chapter 2 Installation and Wiring 2.1 Exterior Size and Mounting Size (See Appendix 1) 2.2 Mounting Place Requirement and Management Attention · Don’t carry the ac drive by its cover. The cover cannot support the weight of the ac drive and may drop.
Page 9: The Ambient Temperature
Chapter 2 Installation and Wiring 2.2.2 The Ambient Temperature In order to enhance operating reliability of the ac drive, be sure where the ac drive mounted has a good ventilation; when the ac drive is used in a closed case, cooling fans or an air-conditioning must be installed to keep the ambient temperature below 40℃.
Page 10 Chapter 2 Installation and Wiring Fig 2-2 S2R4GB～S2R75GB Main Circuit Wiring Table2-1 S2R4GB～S2R75GB main circuit terminals function Terminal Symbol Terminal name and function L, N Single-phase 220V AC supply input terminals +, PB Reserved terminals for braking resistor U, V, W Three -phase AC output terminals Earth terminal Fig 2-3 S21R5GB～S22R2GB Main Circuit Wiring...
Page 11 Chapter 2 Installation and Wiring Fig 2-4 3R75GB～3004GB Main Circuit Wiring Table2-2 3R75GB～3004GB main circuit terminals function Terminal Symbol Terminal name and function L, N Three -phase 220V AC supply input terminals +, PB Reserved terminals for braking resistor Output terminal for DC negative bus U, V, W 3AC output terminals Earth terminal...
Page 12 Chapter 2 Installation and Wiring Table 2-4 35R5GB/37R5PB～3015GB/3018PB main circuit terminals function Terminal Symbol Terminal name and function R, S ,T Three -phase 380V AC supply input terminals P1,+/B1 Reserved terminals for DC reactor +/B1, B2 Reserved terminals for braking resistor Output terminal for DC negative bus U,V,W 3AC output terminals...
Page 13 Chapter 2 Installation and Wiring Table 2-5 3018G/3022P～3055G/3075P main circuit terminals function Terminal Function R, S, T Three -phase 380V AC supply input terminals P1,+ Reserved terminals for DC reactor Output terminal for DC negative bus U, V, W Three -phase AC output terminals Earth terminal Attention: When DC reactor is not connected, please short “P1”...
Page 14 Chapter 2 Installation and Wiring Fig 2-8 3400G～3500G Main Circuit Wiring Table 2-6 3160G/3185P～3500G main circuit terminals function Terminal Function R, S, T Three -phase 380V AC supply input terminals P1,+ Reserved terminals for DC reactor Output terminal for DC negative bus U, V ,W 3AC output terminals Earth terminal...
Page 15: Main Circuit Wiring Operation
Chapter 2 Installation and Wiring operation 2.4.2 Main Circuit Wiring Be sure that the motor is running forward when the running direction command of ac drive is forward. If the motor is running reverse, interchange any two-output terminals (U, V, W) can change the rotate direction of the motor, and you can change function code P2.25 to change phase-sequence of the motor.
Page 16: Control Circuit Connection
Chapter 2 Installation and Wiring Countermeasures to RFI: The input cables, output cables and the ac drive itself would produce RFI. Placing noise filters both at input and output sides, and shielded with metal shell would reduce RFI. The cables between the ac drive and the motor should be as short as possible.
Page 17 Chapter 2 Installation and Wiring Fig 2-12 35R5GB/37R5PB～3500GB Arrangement of Control Circuit Terminals In order to reduce interference and attenuation of control signal, the length of control cables should be limited in 50m and away from power cables for more than 30cm. Avoid control wire and power wire being parallel.
Page 18 Chapter 2 Installation and Wiring Category Terminal Name Functions Specifications GND) Analog input2 Be able to output analog voltage /current (total 12 kinds of signals).Switch SW2 can select voltage or Analog current output mode. output1 Voltage output mode is the default mode. Refer to P4.16 for details.
Page 19 Chapter 2 Installation and Wiring Category Terminal Name Functions Specifications Standard RS-485 485+ RS485+ communication RS485 interface Communi communic Not isolate with cation ation interface Please use 485- RS485- twisted-pair or shielded cable Optical-isolator Multi- input function Be able to be defined Input resistance: input as multi- function...
Page 20 Chapter 2 Installation and Wiring Category Terminal Name Functions Specifications (The common 0～30V terminal is PLC) Optical-isolator Multi- input Be able to be defined function Input resistance: as multi-function on- input R=3.9 kΩ off input terminal. terminal Maximum input See section 5.4, 6(only frequency: 400 Hz Chapter 5 for details.
Page 21 Chapter 2 Installation and Wiring Category Terminal Name Functions Specifications Multi- function input terminal 8(only 35R5GB/3 7R5PB～ 3500G) Optical-isolator input Multi-function pulse Collector open output terminal can be circuit output Open defined. See section operating voltage collector 5.4, Chapter 5 for range : 0V～26V output details.
Page 22 Chapter 2 Installation and Wiring Category Terminal Name Functions Specifications 3500G) TA-TB: Normally close; TA-TC: Normally Multi-function output open. Relay Programm terminal of relay can Capacity of contacts: output able relay be defined. See 250 VAC/2 A terminals output section 5.4, Chapter 5 （COSΦ=1）...
Page 23 Chapter 2 Installation and Wiring Category Terminal Name Functions Specifications Provide ＋24V +24V power supply for Max output current power external equipment. is 200 mA supply (The reference ground is COM) Common terminal of Be shorted to 24 V multi- Common terminal of before delivery function...
Page 24: Control Circuit Wiring
Chapter 2 Installation and Wiring Category Terminal Name Functions Specifications It is used for grounding of It is connected to the shielding layer. The terminal PE in main shielding layer of Shielding analog signal lines, circuit ground Power communication line supply 485 and motor cable can be connected to...
Page 25 Chapter 2 Installation and Wiring SW2 SW3 AO1/AO2 0/2～ +10V Inverter Or 0/4～ 20mA Shielded wire near Grounding Fig 2-14 S2R4GB～3004GB Analog output terminal wiring diagram To indicate different kinds of physical values , for models of 35R5GB/37R5PB～ 3500G, analog meters can be connected to the analog output terminals of AO1 and AO2.
Page 26 Chapter 2 Installation and Wiring ●Wiring of Serial Communication Interface The ac drive of this series provides standard RS485 serial communication interface for users, which can be composed as master and slave network. By using a host PC or PLC, The ac drive in the network can be monitored in real time and controlled remotely and automatically.
Page 27 Chapter 2 Installation and Wiring RS232/RS485 converter should be installed between the master and the bus when a PC is used. Connect homonymy terminals of the master and slave if the master is PLC. When several ac drives of S2R4GB～3004GB formed the RS485 network, you should customize the matching resistor of the ac drives on those control panels which are on both ends of the farthest of the bus according to the use.
Page 28 Chapter 2 Installation and Wiring +24V X1～X8 Fig 2-19 Using Internal 24V Power Supply 2）If an external power supply is used, then use the Wiring shown in Figure 2-20 (Attention: be sure to disconnect the cable JP1 between PLC and 24 V for models of S2R4GB～3004GB;...
Page 29 Chapter 2 Installation and Wiring External t ll 24V DC — Shield wire near grounding Fig 2-21 Method 2 of connections (a) 2） Ac drive’s internal +24 V power supply is used and the external controller uses NPN transistors whose common emitters are connected, as shown in Figure 2-22 (Attention: be sure to disconnect the cable JP1 between PLC and 24 V for models of S2R4GB～3004GB, and disconnect the wiring cable between PLC and 24 V for models of 35R5GB/37R5PB～3500G, short circuit terminal PLC and COM).
Page 30 Chapter 2 Installation and Wiring 3） Use external power supply by source connection method (Attention: be sure to disconnect the cable JP1 between PLC and 24 V for models of S2R4GB～3004GB; and disconnect the wiring cable between PLC and 24 V for models of 35R5GB/37R5PB～ 3500G): External controller 24V DC...
Page 31 Chapter 2 Installation and Wiring Fig 2-24 Drain Connection Method(in S2R4GB～3004GB only X1～X5) http://www.acdrive-china.com...
Page 32 Chapter 2 Installation and Wiring ●Wire Multi-function Output Terminals 1） Multi-function output terminals D0 as switching output can use the internal 24V power supply of ac drive and the wiring method is shown in Figure 2-25. Fig 2-25 Wiring method 1 of DO as switching output 2）...
Page 33 Chapter 2 Installation and Wiring 3） Multi-function output terminals / Pulse output terminal DO as pulse output can use the internal 24 V power supply and the wiring is shown in Figure 2-27. +24V +24V 4.7K Digital frequency meter Fig 2-27 Wiring method 1 of DO as pulse output 4）Multi-function output terminals / Pulse output terminal DO as Pulse output can also use the external 9～30 V power supply and the wiring is shown in Figure 2-28.
Page 34 Chapter 2 Installation and Wiring 5）Multi-function output terminals Y1 and Y2 can use the internal 24V power supply of ac drive and the wiring method is shown in Figure 2-29. Fig 2-29 Wiring method 1 of multi-function output terminal (only 35R5GB/37R5PB～3500G) 6）Multi-function output terminals Y1 and Y2 can also use the external 9～30V power supply and the wiring method is shown in Figure 2-30.
Page 35 Chapter 2 Installation and Wiring If the ac drive drives an inductive load (such as relay or contactor), then a surge suppressing circuit should be added, such as RC snub circuit, lightning varistor or a flywheel diode (used in the DC electric-magnetic circuit and pay attention to the polarity during installation).Snubbing components should be as close to the coils of relay or contactor as possible.
Page 36 Chapter 2 Installation and Wiring The cables connecting keyboard and control board use standard super-five-class network cable. RJ-45 Interface uses through-line method, namely both sides are connected according to EIA/TIA568B standard. You can make the cable by yourself if you need. Notes: 1．Both sides of keyboard cable should be connected refer to Table 2-6.
Page 37: Wiring Of Ac Drive For Basic Operation
Chapter 2 Installation and Wiring 2.6 Wiring of Ac drive for Basic Operation Fig 2-32 S2R4GB～S22R2GB Wiring diagram http://www.acdrive-china.com...
Page 38 Chapter 2 Installation and Wiring Fig 2-33 3R75GB～3004GB Wiring diagram http://www.acdrive-china.com...
Page 39 Chapter 2 Installation and Wiring Braking Resistor DC reactor （connect optional （connect optional parts externally） parts externally） Motor Power Supply 3-phase 380V 50/60Hz Ground Analog output 4～20mA current Multi-function input 1 2～10 V voltage Multi-function input 2 Multi-function input 3 Open collector pulse Multi-function input 4 output terminal 0～50Khz...
Page 40 Chapter 2 Installation and Wiring DCL DC reactor Braking resistor (connect externally,optional or braking unit parts for 3132GB/3160PB or below) Motor Power Supply 3-phase 380V 50/60Hz Ground Analog output 4～20mA current Multi-function input 1 2～10V voltage Multi-function input 2 Multi-function input 3 Open collector pulse Multi-function input 4 output terminal 0～50Khz...
Page 41: Wiring Attention
Chapter 2 Installation and Wiring S2R4GB～3004GB only X1～X5). 2.7 Wiring Attention ● Be sure the input power supply of the ac drive is cut off then you can remove or replace the motor. ● Be sure the ac drive has stopped output then you can switch the motor or the power supply.
Page 42: Chapter 3 Operation
Chapter 3 Operation Chapter 3 Operation 1, Only turn on the input power supply after replacing the front DANGER cover. Do not remove the cover while the ac drive is powered up. 2, When the retry function is selected, do not approach the ac drive or the load, since it may restart suddenly after being stopped.
Page 43: Overview Of Keyboard
Chapter 3 Operation 3.1.1 Overview of keyboard REMOTE TRIP Status indicator Frequency：Hz Roate speed：r/min r/min LED Display Current：A Percent％ linear speed：m/s Displays set values of each function or monitoring values such as output Voltage：V frequency and current (4 digits). Increment key Programming key Decrement key ＞...
Page 44 Chapter 3 Operation Table 3-1 The LED monitoring objects Permission of Modify in Monitoring object(Unit) value running state Output frequency before PC.01=1 compensation （Hz） PC.02=1 Actual output frequency （Hz） PC.03=1 Output current （A） PC.04=1 Setting frequency （Hz blink） permission PC.05=1 Motor rotate speed （r/min）...
Page 45: Description Of Keystroke Function
Chapter 3 Operation 3.1.2 Description of keystroke function On the ac drive keyboard, there are nine keystrokes. In addition, the function of each keystroke is defined as table 3-2. Table 3-2 Description of keystroke function Name of key Key functions Go to programming state or escape from programming state.
Page 46: Description Of Led Digitals And Indicators
Chapter 3 Operation Name of key Key functions In programming state, press this key can change the blink number position. Shift key In monitoring state, press this key to change the ＞＞ monitoring object such as output frequency and output current (4 digits).
Page 47: Display State Of Keyboard
Chapter 3 Operation The five status indicators are just above the four digitals and the mean of each indicator is shown in table 3-3. Table 3-3 Description of state indicators Mean :Indicator the state of Indicator Display state ac drive The ac drive is stop RUN running state indicator The ac drive is running...
Page 48 Chapter 3 Operation Stop State: If there is no running command input after the ac drive is power on and initialized, or the ac drive has received a stop command input, the ac drive will come into stop state. Running state: The ac drive has received a running command and then comes into running state.
Page 49 Chapter 3 Operation REMOTE TRIP REMOTE TRIP REMOTE TRIP r/min r/min r/min ＞＞＞＞＞＞ ENTER ENTER ENTER STOP STOP STOP RESET RESET RESET 3-3-1 Display of power on. 3-3-2 Display of stop state. 3-3-3 Display of running state Output frequency is 0.00Hz RUN is off,FWD blink slowly RUN is on,FWD blink fast when speed up REMOTE...
Page 50: Operation Method Of Keyboard
Chapter 3 Operation ENTER and function parameter value menu, press the “ENTER” key , the display menu will be changed gradually. When in function parameter value menu, press the ENTER “ENTER” key can save the value of the parameter, press the “PRG/ESC” will exit from one menu to another.
Page 51 Chapter 3 Operation Display 0.00 50.00 49.99 49.50 40.00 0.00 of LED Operation of key The maximal Stop Keep on 3 seconds output turn left 1 Turn left the step length trunning turnning, later,the frequency time,seting digital can reach the decrease keyboard will frequency encoder,the...
Page 52: Run Command Mode Select
Chapter 3 Operation ●The ac drive parameters are protected. If function parameter value PF.01=1 or 2, the parameters are forbidden to be changed. This parameter protection function is to avoid operation mistake. To change the protection parameters, change value of function code PF.01 to zero, then all the parameters can be changed.
Page 53 Chapter 3 Operation ●PID closed loop operation: If PID close loop operation is selected by P0.01 (set the value to 9）, the ac drive will chose PID closed loop operation mode. In other word, it will come into PID adjustment as the PID feed and PID feedback. （see parameter group P7）.
Page 54 Chapter 3 Operation Operation mode of inverter JOG active JOG running PID termianl PID running active Wobble frequency Wobble frequency running terminal running active PLC termianl PLC running active Termianl function: Common running FC frequency setting active Running according to P0.01 selection http://www.acdrive-china.com...
Page 55: Before Operation Checkpoints
Chapter 3 Operation Figure 3-8 Operation modes switching of ac drive 3.3.2 Before operation checkpoints To ensure safety, prior to initial operation, disconnect the machine coupling so that the motor is isolated from the machine. If initial operation must be performed while the motor is still coupled to the machine, use great care to avoid potentially hazardous conditions.
Page 56 Chapter 3 Operation Start wiring as the requirement stated in this manual wiring is right. the input voltate is right Power ON see output frequency 0.00Hz monitor: heard the sound of contactor indraft? Display fault code"CCF2"or no disolay Power on failed Disconnect the power POWER...
Page 57: Commissioning Of Keyboard
Chapter 3 Operation 3.4 Commissioning of keyboard Assume that the ac drive need to run forward at 30.00 Hz at first, then run reverse at the same frequency, Using the keyboard can take the following steps to realize the task: A typical operation pattern using the keyboard: Forward 30.00Hz...
Page 58: Operation Of Control Circuit Terminal
Chapter 3 Operation 3.5 Operation of Control Circuit Terminal Assume that the ac drive needs to run forward at 30.00 Hz at first, and then stop by terminal, using the keyboard can take the following steps to realize the task: Sequence of terminal operation: Forward 30.00Hz...
Page 59: Chapter 4 Parameter Index
Chapter 4 Parameter Index Chapter 4 Parameter Index Attention: “○”means that the parameters can be changed during ac drive running and stop state; “×”means that the parameters cannot be changed during running; “*” means that the actually measured value or fixed parameters cannot be changed; “-”...
Page 60 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address 0: Frequency setting 1 1: Terminal Selection 2: Frequency setting 1+ Frequency setting 2 3: | Frequency setting 1- Frequency Frequency Frequency setting setting P0.03 ×...
Page 61 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address Keyboard Keyboard 0: Forward direction direction P0.05 ○ 0105 1: Reverse setting setting S2R4GB～ 3004GB : Basic Basic 0.10～650.0Hz 50.00Hz P0.06 × 0106 Frequency Frequency 35R5GB/37R5PB or above:...
Page 62 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address 0: Digital encoder integral regulation Step length Step length 1～250* of digital of digital P0.11 (0.01Hz/1rpm): × 010B encoder encoder Step regulation regulation length of digital encoder regulation 0: Constant torque...
Page 63 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address voltage voltage 0～100.0% 80.0% P0.18 × 0112 value V3 value V3 3004G B or 0.0: Magnetic flux below: vector 4.0% control Control Control 35R5G P0.19 ○...
Page 64 Chapter 4 Parameter Index P1: Start/Stop Control Function Function MODBUS Range of settings Default Change code Name Display Address 0: Start directly 1: Brake first and then start at start frequency 2: Start after speed tracking (the mode is only valid for the motor of Starting Starting...
Page 65 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address Time of Time of 10.0～50.0% S-curve S-curve 20.0% P1.06 ○ 0206 (Acc/Dec Time) initial initial P1.06+P1.07≤90% 10.0～80.0% Time of Time of S-curve S-curve 60.0% P1.07 ○...
Page 66 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address Brake Brake 1AC: voltage voltage 380V 360～750V level level 3AC: setting setting 700V (3004GB or below) 0.0～100.0% P1.14 × 020E Note: Build-in is active only for the Brake utility rate model of ac drive of...
Page 67 Chapter 4 Parameter Index Range of Function Function MODBUS LCD Display Default Change code Name Address settings 3132G/3160P or below: 3022G/ 0.1～3600s Acc time of Acc time of 3030P P2.01 ○ 0301 3160G/3185P or above: below: 1.0～3600s 6.0s 3030G/ 3132G/3160P 3037P or below: 0.0～3600s...
Page 68 Chapter 4 Parameter Index Range of Function Function MODBUS LCD Display Default Change code Name Address settings Jump Jump 0.00~Max 0.00Hz P2.08 × 0308 frequency 2 frequency 2 frequency Jump Jump 0.00~Max 0.00Hz P2.09 × 0309 frequency 3 frequency 3 frequency Jump Jump...
Page 69 Chapter 4 Parameter Index Range of Function Function MODBUS LCD Display Default Change code Name Address settings Positive Wiring sequence Motor direction of P2.25 × 0319 wiring Inverted motor sequence 0: Reverse operation Prohibit Prohibit enabled reverse reverse P2.26 × 031A 1: Reverse operation...
Page 70 Chapter 4 Parameter Index P3:I/O Terminal control This page only for 3004GB and below Function Function MODBUS Range of settings Default Change code Name Display Address 0: Close valid 1: Open valid Terminal Terminal P3.00 function function (Normally open × 0400 mode mode...
Page 71 Chapter 4 Parameter Index This page only for 3004GB and below Function Function MODBUS Range of settings Default Change code Name Display Address 0: NULL, No defined 1: FWD: Running Forward 2: REV: Running Reverse 3: RUN 4: F/R running direction 5: HLD self-hold selection...
Page 72 Chapter 4 Parameter Index This page only for 3004GB and below Function Function MODBUS Range of settings Default Change code Name Display Address Speed 4 22: S5 Multi-step Speed 5 23: S6 Multi-step Speed6 24: S7 Multi-step Speed7 25: Command channel switch to Terminal control 2 26: SS1 Multi-step...
Page 73 Chapter 4 Parameter Index This page only for 3004GB and below Function Function MODBUS Range of settings Default Change code Name Display Address 40: EI1: External interrupt signal normally close 41: Reserved 42: Start PLC operation 43: Pause the PLC operating 44: Reset PLC stop status...
Page 74 Chapter 4 Parameter Index This page only for 3004GB and below Function Function MODBUS Range of settings Default Change code Name Display Address Multi-fun 56: Speed measuring ction input SM1(only Terminal input for X4) P3.05 × 0408 selection 57: Speed measuring function Terminal input SM2(only...
Page 75 Chapter 4 Parameter Index This page only for 35R5GB/37R5PB and over Function Function MODBUS Range of settings Default Change code Name Display Address Termin 0: Close valid Terminal 1: Open valid P3.00 function × 0400 functio (Normally open mode n mode /close is not limited.) 0:NULL, No defined 1: FWD: Running...
Page 76 Chapter 4 Parameter Index This page only for 35R5GB/37R5PB and over Function Function MODBUS Range of settings Default Change code Name Display Address 22: S5 Multi-step Speed Multi-step Speed6 Multi-step Multi-fu Speed7 nction Termin 25: Command channel input switch to Terminal P3.03 ×...
Page 77 Chapter 4 Parameter Index This page only for 35R5GB/37R5PB and over Function Function MODBUS Range of settings Default Change code Name Display Address 43: Pause the PLC Multi-fu operating nction Termin 44: Reset PLC stop input status P3.05 × 0405 selection functio Start...
Page 78 Chapter 4 Parameter Index This page only for 35R5GB/37R5PB and over Function Function MODBUS Range of settings Default Change code Name Display Address 0: 2-wire control mode1 1: 2-wire control mode 2: 3-wire control mode Operati Operatio 1-self-hold function P3.09 n mode (added any terminal ×...
Page 79 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address 0: NULL 1: RUN 2: FAR: Frequency arriving 3: FDT: Frequency detection threshold 4: FDTH: Frequency upper limit arriving 5: FDTL: Frequency lower limit arriving 6: Upper and lower limits of Wobble frequency...
Page 80 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address 23: OLP: Overload signal 24: Analog signals1 abnormal 25: Analog signals2 abnormal 26: STEP: Terminal Termin Programming al Y2 Running steps (only function P3.15 ×...
Page 81 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address Fixed length reaches Fixed length terminal 0.0～3.0s 1.0s output output remains hold time (3004GB or below) Output P3.17 × 0411 functions selection of relay 2 (BRA/B Relay 0～30:the same as...
Page 82 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address Frequenc Freque y upper limit upper arriving 0.0s 0.0～100.0s P3.21 ○ 0415 limit output output delay delay time Frequenc Freque y lower limit lower arriving 0.0～100.0s 0.0s...
Page 83 Chapter 4 Parameter Index P4: Analog and Pulse Function Function Function MODBUS Range of settings Default Change code Name Display Address Analog Analog Nonlinea 0:None 1:AI1 Nonlinear P4.00 × 0500 2:AI2 3: Pulse Selection Selection analog value Min analog Input 1 0.10V 0.00～P4.03 P4.01...
Page 84 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address analog value Min analog Input 2 0.10V P4.06 0.00～P4.08 ○ 0506 value 2 (AI2 Terminal Physical value 2 correspo physical nding to value 2 0.0% P4.07 0.0～100.0%...
Page 85 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address pulse Min pulse value value Input 3 Input 3 0.00～P4.13 0.00k P4.11 ○ 050B (pulse (pulse input Terminal) Terminal Physical value 3 physical correspo value 3 nding to correspond...
Page 86 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address PG Pulse PG Pulse 1~9999 1024 P4.16 ○ 0510 Range Range 0: Output frequency before compensation (0~Max Frequency) function AO1termin 1: Output current P4.17 ×...
Page 87 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address output output 0: 0~10V/0~20mA P4.20 ○ 0514 range range 1: 2~10V/4~20mA selection selection Reserved (3004GB Reserved Reserved or below) output P4.21 range 0515 selection output 0: 0~10V/0~20mA ○...
Page 88 Chapter 4 Parameter Index P5: PLC Operating Function Function MODBUS Range of settings Default Change code Name Display Address 0: Single cycle 1 1: Single cycle 2 (holding final Operating Operating P5.00 × 0600 value) mode mode 2: Continuous operation 0: Restart from first step 1: Continue from...
Page 89 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address Program Program Operating Operating 10.0 P5.05 ○ 0605 Timing T2 Time 2 Program Program Operating Operating 10.0 P5.06 ○ 0606 Timing T3 Time 3 Program Program Operating...
Page 90 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address Step T6 Program Program Operating P5.16 ○ 0610 Operating Setting 6 Setting 1 F/r~4 F/r Step T7 Program Program Operating P5.17 ○ 0611 Operating Setting 7 Setting 0: Disable 1: Enable...
Page 91 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address Holding Holding time time of before Preset 0.0~3600s 0.0s P6.03 ○ 0703 wobble wobble frequency frequency operating Wobble Wobble 0.0~50.0% frequency frequency 0.0% P6.04 ○...
Page 92 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address 0: AI1 terminal 1: AI2 terminal 2: Serial communication 3: Pulse feedback 4: |AI1-AI2| 5: Reserved 7: MIN (AI1, feedback feedback P7.01 × 0801 AI2) selection selection...
Page 93 Chapter 4 Parameter Index Function Function MODBUS Range of settings Default Change code Name Display Address 0: Stop Integration Adjust when frequency Integration Integration arrive at limit; adjust adjust P7.11 × 080B 1:Continue selection selection Integration Adjust when frequency arrive at limit 3004GB or below: PID preset...
Page 94 Chapter 4 Parameter Index P8: Fixed-length Function Function MODBUS Function Range of settings LCD Display Default Change code Name Address 0.000 (Function Fixed -length Preset Preset 0.000m P8.00 ○ 0900 length length Stop Invalid)～ 65.53m 0.000～65.53m Actual Actual 0.000m P8.01 0901 (Save when length...
Page 95 Chapter 4 Parameter Index P9: Advanced Control Range of Function MODBUS Function Default Change code Name Display settings Address Slip Slip frequenc 0.0～250.0% frequency 0.0% P9.00 ○ 0A00 (Based on rated compensati compens slip) ation Slip Slip compens compensati ation 0.01～2.55s 0.20s P9.01...
Page 96 Chapter 4 Parameter Index Range of Function MODBUS Function Default Change code Name Display Address settings 3004GB or Over Over below: 0 modulation modulati P9.08 × 0A08 35R5GB/37R5P enable on enable B or above: 1 Drop Drop control control (load (load 0.00Hz 0.00～10.00Hz...
Page 97 Chapter 4 Parameter Index Range of Function MODBUS Function Default Change code Name Display Address settings This value Leakage Leakage depends inductance inductance 0.00%～50.00% PA.05 ○ 0B05 on the ac drive model. This value Resistance Resistance depends of rotor of rotor PA.06 0.00%～50.00% ○...
Page 98 Chapter 4 Parameter Index Range of Function MODBUS Function LCD Display Default Change code Name Address settings 0.0～100.0s 0: No time-out MODBUS MODBUS s Setting time over time over 0.0s Pb.03 ○ 0C03 Others: detection detection Time-out detection time Response Response 0～500ms Pb.04...
Page 99 Chapter 4 Parameter Index Function Defaul MODBUS Function Range of settings Change code Name Display Address Output Output frequency frequency 0:No display PC.02 ○ 0D02 (Hz) (Hz) 1:Display (Actual) (Actual) Output Output 0:No display; PC.03 ○ 0D03 current(A) current(A) 1:Display Reference Reference frequency...
Page 100 Chapter 4 Parameter Index Function Defaul MODBUS Function Range of settings Change code Name Display Address Analog PID Analog 0:No display PC.16 ○ 0D10 feed PID feed 1:Display External External 0:No display count value PC.17 ○ 0D11 count value 1:Display (no unit) Terminal Terminal...
Page 101 Chapter 4 Parameter Index Function Defaul MODBUS Function Range of settings Change code Name Display Address 0.1～999.9% Linear speed = Running frequency ×PC.22 (no PG)) Linear speed = Rotate speed×PC.22 (PG) Linear speed Line speed 100.0 Reference linear display display PC.22 ○...
Page 102 Chapter 4 Parameter Index Range of Function Function MODBUS Default Change code Name Display settings Address Pre-overload Pre-overloa detection d detection 20.0～200.0% 160.0% Pd.02 × 0E02 Level Level Pre-Overlo Pre-Overloa d detection 0.0～60.0s 60.0s Pd.03 × 0E03 detection time time 0:Invalid 1: Valid during Acceleration...
Page 103 Chapter 4 Parameter Index Range of Function Function MODBUS Default Change code Name Display settings Address Input phase Input phase loss loss detection 100% Pd.08 1～100% × 0E08 detection level (800V level (SPI) correspond s to 100%) Input phase Input phase loss loss 2～255s...
Page 104 Chapter 4 Parameter Index Range of Function Function MODBUS Default Change code Name Display settings Address Reset Reset 2.0～20.0s per Pd.15 0E0F 5.0s × Interval Interval time Reserved Reserved Reserved Pd.16 0E10 http://www.acdrive-china.com...
Page 105 Chapter 4 Parameter Index PE: Running History Record Function Chang Function MODBUS Range of settings Default code Name Display Address 0: NULL 1: Uu1: Bus under-voltage during running. 2: Uu2: Control circuit Under voltage 3: Uu3: MC fault 4: OC1: Over-current in Acc process 5: OC2: Over-current in Dec process...
Page 106 Chapter 4 Parameter Index Function Chang Function MODBUS Range of settings Default code Name Display Address 18:SPO Output phase failure or Unbalance 19: CCF1: Control circuit fault 1, transmission between the ac drive and keyboard cannot be established 5 seconds after supplying power.
Page 107 Chapter 4 Parameter Index Function Chang Function MODBUS Range of settings Default code Name Display Address Output Output frequenc 0～Frequency upper frequency 0.00Hz PE.01 0F01 y at the limit at last fault last fault Referenc Reference 0～Frequency upper frequency frequenc 0.00Hz PE.02 0F02...
Page 108 Chapter 4 Parameter Index Function Chang Function MODBUS Range of settings Default code Name Display Address Total Total electric-c electric-co onsumpti 0～999KWh 0KWh PE.12 0F0C nsumption (KWh) (KWh) http://www.acdrive-china.com...
Page 109 Chapter 4 Parameter Index PF: Protection of Parameters MODB Function Function Range of settings Default Change code Name Display Address 0: No password User User Others: Password PF.00 ○ 1000 password password protection 0: All parameters are Paramete allowed to modify 1: Only reference Parameter selection...
Page 110: Chapter 5 Parameter Introductions
Chapter 5 Parameter Introductions Chapter 5 Parameter Introductions 5.1 Basic Function (Group P0) P0.00 Reference frequency Range: 0 ～Maximum frequency【0.00Hz】 Note: P0.00 is active when P0.01 or P0.02 is 1, that is, the value can only be adjusted by keyboard digital encoder. P0.00 defines ac drive’s frequency setting value. Tips: The changed value of P0.00 by keyboard digital encoder will be active immediately.
Page 111 Chapter 5 Parameter Introductions P0.03 Frequency setting selection Range: 0～5【0】 0: Frequency setting 1 1: Terminal Selection 2: Frequency setting 1+ Frequency setting 2 3: | Frequency setting 1- Frequency setting 2 | 4: Min(Frequency setting 1, Frequency setting 2) 5: Max(Frequency setting 1, Frequency setting 2) Note: ◆Frequency settings 1: Frequency set by P0.01 (Frequency setting 1).
Page 112 Chapter 5 Parameter Introductions ◆Terminal control: The user should define X1~X8 terminal to achieve RUN, F/R, FWD, REV, HLD and other running functions(see P3.01~P3.08) first, and then used the terminals to control the ac drive Start, Stop .etc. ◆Serial communication: Users connected the serial communication port to PC or PLC, then through communication to control the ac drive Start, Stop, F/R and so on.
Page 113 Chapter 5 Parameter Introductions application needed. But at this time, the V/F characteristics of the load and its contributed need must be considered. As shown in Fig. 5-0-1 Output Voltage(V) Rated Voltage Output Freq.(Hz) Basic Max output Frequency Frequency Fig. 5-0-1 V/F characteristic diagram ◆Max frequency F This setting is the max frequency allowed to be output of this MAX:...
Page 114 Chapter 5 Parameter Introductions 0.01Hz/(6/(5*PA.00))r/min; When reference speed, unit (6/(5*PA.00))r/min under common operation mode and 1r/min under the digital PID control mode. Example: In the range, when P0.11 is set to 100, turn left/right the digital encoder one cycle, the reference frequency will decrease/increase 30.00Hz and the rotate speed will decrease/increase 900 turns every minute;...
Page 115 Chapter 5 Parameter Introductions If P0.12 is set to 4, you can define V/F curve by P0.13～P0.18, as shown in Fig. 5-0-3. The V/F curve can be defined with 4 points to meet special load characteristics demand. Voltage % 100% P0.18 P0.16 P0.14...
Page 116: Start/Stop Control (Group P1)
Chapter 5 Parameter Introductions to be used and V/F curve should be adjusted according to the motor parameters. Range: 0.00～50.00Hz P0.20 Cut-off point used for manual torque boost 【16.67 Hz】 Note: P0.20 defines the cut-off frequency used for manual torque boost to the basic frequency (defined by P0.19), as shown in Fig.
Page 117 Chapter 5 Parameter Introductions Output Freq.(Hz) Brake First and then start Time Braking voltage Braking energy Time DC injec tion br aking time Running command St op command Fig. 5-1-1 Brake First and then start ◆Speed tracking restart: Search and catch the motor’s running direction and speed, and then start at the caught speed , running to the reference frequency within the Acc/Dec time, realize smooth start of motor, as shown in Fig.
Page 118 Chapter 5 Parameter Introductions ◆Starting process includes the start of ac drive power on, power recover, external fault reset, and restart after coast-to-stop. Tips: Models of 3018G/3022P and aboves can take speed tracking function ; Models of 35R5GB/37R5PB～3015GB/3018Pb need to install a matched speed tracking board if they want to take speed tracking function;...
Page 119 Chapter 5 Parameter Introductions P1.03 and P1.04 are only active when P1.00 is set to 1 (start mode 1 is selected), as shown in Fig. 5-1-1. The range of DC injection braking current and time are dependent on the ac drive model, see Table 5-1-1.
Page 120 Chapter 5 Parameter Introductions the load that needs descending torque at low frequency, and short-time acceleration at high frequency, such as conveying belt. Running Freq.(Hz) ③ ③ ② ② ① ① Time Acc Time Dec Time Fig. 5-1-5 S-curve acceleration/deceleration P1.06 Time of S-curve initial Range: 10.0～50.0%【20.0%】...
Page 121 Chapter 5 Parameter Introductions ◆1: Coast-to-stop After receiving the stop command, the ac drive stops output immediately and the load stops under the effects of mechanical inertia. ◆2: Dec-to-stop +DC injection braking After receiving the stop command, the ac drive reduces its output frequency according to the Dec time and starts DC injection braking when its output frequency reaches the preset frequency of braking.
Page 122 Chapter 5 Parameter Introductions ◆DC injection braking frequency at stop is the frequency at which DC injection braking action begins when the ac drive in Dec-to-stop process. In the process of constant rate deceleration, if the output frequency is at or below the “DC injection braking frequency at stop, the DC injection braking function will startup.
Page 123 Chapter 5 Parameter Introductions 2: once trip-free, give Uu alarm Range: 0.5-10.0s【This value depends on the ac P1.16 Trip-free time drive model】 Note: ◆If having the speed track optional parts, P1.15 could set to 1 or 2. ◆If under voltage occurred in trip-time, the ac drive will display Uu alarm only, and the motor cannot startup at this time.
Page 124: Auxiliary Operation (Group P2)
Chapter 5 Parameter Introductions Fig. 5-1-7 Trip-free diagram 5.3 Auxiliary Operation (Group P2) P2.00 Jog Frequency Range: 0.10～50.00Hz【5.00Hz】 P2.01 Acc time of Jog Range: 0.0～3600s【6.0/20.0s】 P2.02 Dec time of Jog Range: 0.1～3600s【6.0/20.0s】 Note: ◆P2.00~P2.02 define the related parameters of Jog. ◆As shown in Fig.
Page 125 Chapter 5 Parameter Introductions The delay time is the transition time at zero frequency when the ac drive switching its running direction as shown in Fig. 5-2-2 as t1. Operation Freq.(Hz) Time Fig. 5-2-2 FWD/REV switching time diagram P2.04 Frequency lower limit deal mode Range: 0,1【0】...
Page 126 Chapter 5 Parameter Introductions ◆If standby function is enabled and the ac drive is just in the standby operating mode, regardless of the value of P2.04, the ac drive will run at zero-speed. P2.05 Frequency departure setting Range: 0.00～2.50Hz【0.00Hz】 Note: ◆This function is used to prevent the fluctuations of analog input and reduce the influence to output frequency.
Page 127 Chapter 5 Parameter Introductions Reference Freq.(Hz) Jump frequency bandwidth Jump frequency 3 Jump frequency bandwidth Jump Jump frequency 2 frequency bandwidth Jump frequency 1 Frequency setting signal Fig. 5-2-5 Jump Frequency ◆The ac drive can set three jump frequency points, and the jump frequency bandwidth can overlap or nesting.
Page 128 Chapter 5 Parameter Introductions P2.20 Acc time 3 Range: 0.1～3600s【6.0/20.0s】 P2.21 Dec time 3 Range: 0.1～3600s【6.0/20.0s】 P2.22 Acc time 4 Range: 0.1～3600s【6.0/20.0s】 P2.23 Dec time 4 Range: 0.1～3600s【6.0/20.0s】 Note: ◆Define Acc/Dec time 2, 3 and 4 respectively (Acc/Dec time 1 is defined in P0.21 and P0.22).
Page 129: I/O Terminal Ctrl (Group P3)
Chapter 5 Parameter Introductions ◆Ac drive will not run when terminal RJOG is enabled, or terminal REV is enabled. 5.4 I/O Terminal Ctrl (Group P3) P3.00 Terminal function mode Range: 0～1【0】 0: Close valid 1: Open valid Note: ◆ Close valid: Signal is enabled if the control terminal and COM terminal are short-circuit;...
Page 130 Chapter 5 Parameter Introductions Setting Function Setting Function RST: reset FC: Setting frequency selection FJOG: JOG FWD RJOG: JOG REV DOWN UP/DOWN Reset FRE: Coast-to-stop Forced outage (according to DC injection braking Dec time4) Acc/Dec prohibit Ac drive running prohibit S1 Multi-step Speed 1 S2 Multi-step Speed 2 S3 Multi-step Speed 3...
Page 131 Chapter 5 Parameter Introductions Setting Function Setting Function follow X7 ) Speed measuring input SM1 Speed measuring input SM2 (only for X7) (only for X8) Notes to functions listed in Table 5-3-1: 0: NULL: No defined The defined terminal is invalid. The ac drive does not detect the status of the terminal nor response to the terminal.
Page 132 Chapter 5 Parameter Introductions reverse command, as shown in Fig.5-3-2. The defined Jog function of terminal isn’t limited by run command mode selection (P0.04). When Jog frequency, and jog Acc/Dec time can be defined in P2.00～P2.02. Operation Freq.(Hz) P2.00 Time Fig.
Page 133 Chapter 5 Parameter Introductions Reference Freq.(Hz) Frequency setting1+Frequency setting 2 UP/DOWN Terminal Run UP/DN reference amplitude Frequency setting 2 Run command UP command DOWN command STOP command Fig. 5-3-3 UP/DOWN combination operation diagram Note: UP/DOWN Terminal is valid only when P0.01 is set to 7 and the ac drive must be in running state.
Page 134 Chapter 5 Parameter Introductions 36: Forced outage normally close ◆The ac drive stops according to Dec time 4, and decided by P1.08 (stop mode). Operation Freq.(Hz) UP/DN reference amplitude UP/DOWN reference Initial Run Command UP command DOWN Command Stop command Fig.
Page 135 Chapter 5 Parameter Introductions Output Freq.(Hz) initial frequency DC injection braking Waiting time for Output Voltage DC injection braking Braking energy Time Braking energy Braking time Run Command Fig. 5-3-5 DC injection braking 16: Acc/Dec prohibit ◆If the setting is 16, the terminal can make the motor operate at present speed without being influenced by external signal (except STOP command).
Page 136 Chapter 5 Parameter Introductions Table 5-3-2 Multi-step frequency Frequency selection Description Frequency setting Multi-step frequency 1 Multi-step Operation Freq.(Hz) frequency 2 Multi-step P2.17 frequency 3 P2.16 P2.15 P2.14 Multi-step P2.12 frequency 4 P2.13 P2.12 P2.11 Time Multi-step frequency 5 Multi-step frequency 6 Multi-step frequency 7...
Page 137 Chapter 5 Parameter Introductions ◆T1～T4: Preset Acc/Dec time separately. If more than one Acc/Dec time function terminals are enabled, the lower terminal function selection will be prior. ◆TT1～TT2: Combinations of the two terminals to make Acc/Dec time 1～4, as shown in Table 5-3-3.
Page 138 Chapter 5 Parameter Introductions 42～44: Terminal PLC Control ◆Start PLC operation: If the function is valid, frequency setting 1 will be selected as PLC operation. Wobble frequency operation and PID operation are similar. ◆Pausing PLC operation: Timing paused. If the setting value is 43 and the terminal function is valid, the PLC operation will be paused and the ac drive runs at zero-speed.
Page 139 Chapter 5 Parameter Introductions Timing drive timing Preset Timing arrivingP3.25 Timing drive input terminal Timing drive signal output Fig. 5-3-7 Timing drive input 50: Counter's trig signal input ◆This terminal is used for pulse input to the internal counter of the ac drive. The highest pulse frequency is 400 Hz.
Page 140 Chapter 5 Parameter Introductions P3.09 Terminal function mode setup Range: 0～3【0】 0: 2-wire control mode 1 1: 2-wire control mode 2 2: 3-wire control mode 1-self-hold function (append any terminal of X1-X8) 3: 3-wire control mode 2-self-hold function (append any terminal of X1-X8) Note: ◆The listed functions above are only valid when P0.04 is set to 1, 2 or 5 (terminal control).
Page 141 Chapter 5 Parameter Introductions Fig.2 Fig. 1 2-wire control mode 2 2-wire control mode 1 SB1 SB2 Fig. 3 Fig.4 3-wire control mode 2 3-wire control mode 1 Range: 0.01～99.99Hz/s【1.00Hz/s】 P3.10 Terminal UP/DN rate P3.11 UP/DN reference amplitude Range:0.00～Frequency upper limit【10.00Hz】 Note: ◆Terminal UP/DN rate is used to define the change rate of reference frequency that is changed by terminal UP/DN.
Page 142 Chapter 5 Parameter Introductions P3.15 Terminal Y2 function definition Range: 0～30【2】 P3.16 Output function of Relay 1 (TA/TB/TC) Range: 0～30【19】 P3.17 Output function of Relay 2 Range: 0～30【0】 (BRA/BRB/BRC) Note: For model 3004GB and the belows, function code P3.14, P3.15 are reserved and cannot been modified.
Page 143 Chapter 5 Parameter Introductions Setting Function Description FDT Frequency Refer to description of parameters P3.19 (FDT level) , detection P3.20 (FDT lag). When the reference frequency is higher than upper FDTH Frequency limit of frequency, if the operating frequency reaches upper limit the frequency upper limit and delays, the output of arriving...
Page 144 Chapter 5 Parameter Introductions Setting Function Description If motor's torque is reach reference value (set by Torque arriving P3.23), the output of terminal is valid. detection If it is lower than 80% of reference value, the terminal threshold is invalid. If output current is reach current amplitude limiting CL: Current level (set by Pd.05), the output of terminal is valid.
Page 145 Chapter 5 Parameter Introductions P3.17 Preset operating time（3004GB Range: 0.0～3.0s 【1s】 and below models） Note: For model 3004GB and belows: function code P3.17 is valid for fixed-length arriving hold time setting. For models above ,P3.17 is the Output function of Relay 2.See description of P3.16 above;...
Page 146 Chapter 5 Parameter Introductions P3.20Frequency detection threshold Range: 0.00～10.00Hz【1.00Hz】 (FDT) lag Note: ◆When the output frequency reaches a certain preset frequency ( frequency detection threshold), Y terminal output will be valid. We called the preset frequency FDT level. In the dropping of output frequency, Y terminal output keep valid, until the output frequency drops below another certain frequency of FDT level, which is called release frequency (FDT1 level-FDT1 lag), as shown in Fig.
Page 147 Chapter 5 Parameter Introductions Operating Freq.(Hz) Frequency upper limit Frequency lower limit Time FDTH Delay time EDTL Delay time FDTH FDTL Fig. 5-3-10 FDTH/FDTL diagram P3.23 Torque detection reference Range: 0.0～200.0%【100.0%】 Note: ◆If motor torque is equal to or more than the range of torque detection reference, the output of terminal is valid.
Page 148: Analog And Pulse Function (Group P4)
Chapter 5 Parameter Introductions Fig. 5-3-12 Count value arriving P3.25 Preset timing arriving Range: 0.0～6553.5s 【0.0】 Note: ◆ When the timing time reaches the preset timing arriving (P3.25), the output of terminal is valid, as shown in Fig. 5-3-7. ◆ The unit of timing time is up to function terminal. The total timing time will be cleared to zero only when the terminal 49 is disabled, or continue accumulating.
Page 149 Chapter 5 Parameter Introductions P4.05 Analog input filter time constant 1 (AI1 Range: 0.01~50.00s【0.05s】 Terminal) P4.06 Min analog value Input 2 (AI2 Terminal) Range: 0.00~P4.08【0.10V】 P4.07 Physical value 2 corresponding to Min Range: 0.0～100.0%【0.0%】 analog value Input P4.08 Max analog value Input 2 (AI2) Range: P4.06～10.00V【10.00V】...
Page 150 Chapter 5 Parameter Introductions Physical value corresponding to Max analog value Input ％ Physical value corresponding to Min analog value Input ％ Max analog Min analog value (V) value (V) Physical value corresponding to Max analog value Input％ Physical value corresponding to Min analog value Input％...
Page 151 Chapter 5 Parameter Introductions ◆The input filter time constant is used for digital filter of the input signal, in order to avoid interference of the system. ◆The bigger the filter time constant, the higher the immunity level and the longer the response time is.
Page 152: Plc Operating (Group P5)
Chapter 5 Parameter Introductions Note: ◆The ac drive output and instrument systems are likely to produce bias, you can adjust the output gain (AO1or AO2) for the meter calibration and the change of measuring range. ◆To avoid fluctuations of output in calibrating, you can make the ac drive output a standard signal (set P4.17 or P4.18 to 5 to get DC 5v.
Page 153 Chapter 5 Parameter Introductions Operation Freq.(Hz) Time Run command Fig. 5-5-1 Stop mode after single cycle of PLC ◆Single cycle 2 (holding the final value) The ac drive will hold the operating frequency and direction of last step after completing one cycle of operation. As shown in Fig. 5-5-2. Operation Freq.(Hz) Time Run Command...
Page 154 Chapter 5 Parameter Introductions Operation Freq.(Hz) Time First cycle Second cycle Run command Stop command Fig. 5-5-3 Continuous operation of PLC P5.01 PLC restarting mode selection Range: 0～2【0】 0: Restart from first step 1: Continue from the step where the ac drive stops 2: Continue to operate at the frequency when the ac drive stops Note: ◆Restart from first stage...
Page 155 Chapter 5 Parameter Introductions Fig. 5-5-4 PLC start mode 1 ◆Continue to operate at the frequency when the ac drive stops When the ac drive stops during PLC operation because of receiving STOP command or fault, it will record the operating time and the current frequency. It will continue running at the recorded frequency after restart, as shown in Fig.
Page 156 Chapter 5 Parameter Introductions P5.04 Operating Timing T1 Range: 0.0～3600【10.0】 P5.05 Operating Timing T2 Range: 0.0～3600【10.0】 P5.06 Operating Timing T3 Range: 0.0～3600【10.0】 Range: 0.0～3600【10.0】 P5.07 Operating Timing T4 P5.08 Operating Timing T5 Range: 0.0～3600【10.0】 P5.09 Operating Timing T6 Range: 0.0～3600【10.0】 P5.10 Operating Timing T7 Range: 0.0～3600【10.0】...
Page 157: Wobble Frequency Operating (Group P6)
Chapter 5 Parameter Introductions Note: ◆Record of PLC steps (P5.19) records the steps that the PLC currently operating at. ◆Operating time of this step (P5.20) records the operating time of the step that the PLC currently operating at. ◆If P5.18 is set to 1, records of PLC steps (P5.19) and operating time of this step (P5.20) will be cleared , then the value of P5.18 will recovery to 0.
Page 158 Chapter 5 Parameter Introductions ◆P6.02 is used to define the operating frequency before entering wobble frequency operation mode. ◆ P6.03 is used to define the time when the ac drive operates at wobble-preset frequency. ◆P6.04 is used to define the range of wobble operating frequency. The actual value is P0.00×P6.04.
Page 159 Chapter 5 Parameter Introductions Operation Freq.(Hz) Central Freq. Preset Freq. Time(S) Rising time Falling time Waiting time (P6.03) Acc Time Run command Stop command Fig. 5-6-1 Wobble frequency operation diagram The starting process of wobble frequency is shown in Fig.5-6-2.: Operation Freq.(Hz) Central Freq.
Page 160: Pid Control (Group P7)
Chapter 5 Parameter Introductions 5.8 PID Control (Group P7) Range: 0～4【1】 P7.00 PID feed selection 0: PID digital input 1: AI1 terminal 2: AI2 terminal 3: Pulse frequency 4: Serial communication Note: ◆P7.00 is used to define the input method and channel of PID feed. It can be a digital input (0, 4).
Page 161 Chapter 5 Parameter Introductions ◆|AI1-AI2|: Sub the PID feed analog input signal and the PID feedback input signal, the absolute value is treated as the final feedback value. This function can be used control temperature difference, pressure difference and so on. P7.02 Analog PID digital feed Range: 0.0～999.9【0.0】...
Page 162 Chapter 5 Parameter Introductions Note: ◆If the residual between feed and feedback value is smaller than residual margin, PID regulation will stop and the PID output maintain constant. As shown in Fig. 5-7-1. ◆Setting this parameter correctly is helpful to balance the system output accuracy and stability.
Page 163 Chapter 5 Parameter Introductions Range: The ac drive model of no more than 4kW: 0.00～650.0Hz【0.00Hz】 P7.12 PID preset frequency The ac drive model of no less than 5.5kW: 0.00～400.0Hz【0.00Hz】 Range: 0.0～3600s 【0.0s】 P7.13 Hold time of PID Preset frequency Note: ◆This function can make the PID regulation enter stable state quickly.
Page 164: Fixed-Length Function (Group P8)
Chapter 5 Parameter Introductions ◆This function is used to stop the variable pump (auxiliary pumps are all down) when the flow is zero. In this case, if the frequency of variable pump were lower than the “dormancy threshold”, the dormancy delay would be start. ◆If the frequency is still below the dormancy threshold (P7.17) after the dormancy delay time (P7.16), the variable pump will shutdown.
Page 165 Chapter 5 Parameter Introductions 58 ), and calculates length according to PG Pulse Range (P4.16) and Shaft perimeter (P8.04). Calculated length ＝ Number of count pulses /PG Pulse Range (P4.16) *shaft perimeter (P8.04) ◆The calculated length can be corrected through P8.02 (Rate of length) and P8.03 (correction coefficient of length), and the actual length is the corrected length.
Page 166: Advanced Control (Group P9)
Chapter 5 Parameter Introductions actual frequency P0.00 P0.09 P0.21 P8.00 P8.00+P8.06 Actual Length P0.21 Fig. 5-8-2 Fixed length control diagram 2 Tips: The actual length can be cleared by multi-function input terminal (Define terminal Xi as No.52 function). The actual length will be calculated only after this terminal is disconnected.
Page 167 Chapter 5 Parameter Introductions compensation according to the load torque. Therefore, the electrical characteristics of the mechanical hardness are improved. As shown in Fig. 5-9-1. Freq. after Compensation Freq. Δf compensation Synchronous speed Load torque Fig. 5-9-1 Auto slip compensation diagram ◆In rated torque state, the value of slip compensation is: Gain of Slip Frequency compensation (P9.00) ×...
Page 168 Chapter 5 Parameter Introductions P9.04 Energy saving voltage lower limit(50Hz) Range: 0～120% 【50%】 P9.05 Energy saving voltage lower limit(5Hz) Range: 0～25% 【12%】 Note: ◆These parameters are used to set the lower limit of output voltage. If the voltage reference value calculated in the energy saving mode is smaller than the energy saving voltage lower limit, the energy saving voltage limit will be treated as the output voltage reference.
Page 169: Motor Parameters (Group Pa)
Chapter 5 Parameter Introductions will keep constant within the ac drive output capacity. P9.08 Over modulation enable Range: 0, 1【0】 0: Disabled 1: Enabled Note: ◆When the over modulation function is enabled, the ac drive voltage output capacity can be improved. However, if the output voltage is too high, the output current harmonics will increase.
Page 170 Chapter 5 Parameter Introductions ◆PA.00, PA.01 and PA.02 are used to set the motor parameters. In order to ensure the control performance, please set PA.00～PA.02 with reference to the values on the motor nameplate. ◆The ac motor power should match that of the ac drive. Generally, the motor power is allowed to be 20% lower than that of the ac drive or 10% higher;...
Page 171: Modbus Communication (Group Pb)
P9.00, P9.01 for details. 5.12 MODBUS Communication (Group Pb) ALPHA 6000 can perform MODBUS communication with a programmable controller (PLC). The MODBUS network is composed of a master PLC and 1 to 31 (maximum) slave ac drives. The master always sends message to slave and the slave responds to master.
Page 172 Chapter 5 Parameter Introductions Data length: fixed at 8 bits Parity: even parity/no parity/odd parity selectable (parameter Pb.02) Stop bit: fixed at 1 bit Protocol: In accordance with MODBUS Maximum number of units to be connected: 31 units (when RS-485 is used.) ◆Data to be sent or received by Communication Data to be sent or received by communication include run commands, frequency reference, fault contents, ac drive status and parameter writing/reading.
Page 173 Chapter 5 Parameter Introductions The slave address number is set. It is necessary to set the address number so that it will not overlap with the address numbers of other slaves in the network. To make many ac drives and control PLC operate in the network, every ac drive has its own address number.
Page 174: Display Control (Group Pc)
Chapter 5 Parameter Introductions This function code is used to select whether to save the MODBUS data to EEPROM or not. If pb.06 is set as 1, parameters that modified by MODBUS communication will be saved to EEPROM directly. However, if Pb.06 is set as 0, the modified parameters will not be saved to EEPROM, but stored in RAM and they will be lost when power is off.
Page 175 Chapter 5 Parameter Introductions 0: No display 1: Display Note: ◆If PC.03 is set to 1, output current will be displayed with unit “A” in monitoring state, and the unit indicator “A” will lit up. If it is set to 0, output current will not be displayed.
Page 176 Chapter 5 Parameter Introductions indicator “m/s” (combination of unit” A” and’ V”) will be lit up. If it is set to 0, line speed will not be displayed. ◆If PC.08 is set to 1, reference line speed will be displayed in monitoring state, and the unit indicator “m/s”...
Page 177 Chapter 5 Parameter Introductions Note: ◆ Analog PID feedback/ feed is the Product of “percentage of physical value corresponding to analog value” and “Analog closed loop measuring range”. ◆If PC.15 is set to 1, analog PID feedback will be displayed in monitoring state, and all unit indicators will be lit up.
Page 178 Chapter 5 Parameter Introductions Always on Relay2 Relay1 BRA/BRB/BRC TA/TB/TC 35R5GB/37R5PB～3500G Fig. 5-12-2Terminal status diagram of PC.19 Actual length (m) Range: 0,1【0】 0: No display 1: Display Note: ◆If PC.19 is set to 1, the actual length will be displayed in monitoring state, and all unit indicators will be off.
Page 179: Protection And Fault Parameters (Group Pd)
Chapter 5 Parameter Introductions ◆Linear speed = Running frequency × PC.22 (non PG) ◆Linear speed = rotate speed × PC.22 (PG) ◆Reference linear speed= reference frequency* PC.22 (non PG) ◆Reference linear speed= reference speed × PC.22 (PG) Tips: The range of Display: Linear speed and Reference: 0.000～65.53m/s Output power 0～999.9 kW...
Page 180 Chapter 5 Parameter Introductions Time Motor overload protective 100% coefficient 1 min Output current 100% 200% Fig. 5-13-1 Motor overload protection curve ◆Motor overload protection coefficient calculates: Motor overload protection coefficient =the max allowed current of load/rated output current of ac drive*100% Generally, the Max load current is the ac motor rated current.
Page 181 Chapter 5 Parameter Introductions Output current Detect threshold Detect time Time Detect time Action Enabled Time Fig. 5-13-2 Overload pre-alarm function Tips: 1. Pre-overload detection threshold should be lower than the overload protection threshold. 2. During the overload detection time, if the current of ac drive is less than Pd.02, the ac drive will clear the record of pre-overload detection time.
Page 182 Chapter 5 Parameter Introductions Output Freq.(Hz) Time(s) Output current ％ Time(s) Acceleration Fig. 5-13-3 Acceleration Output Freq.(Hz) Acc/Dec 4 Output Current(%) Time(s) Time(s) Fig. 5-13-4 constant speed Operation Pd.06 Over-voltage at stall Range: 0,1【1】 function selection Pd.07 Over-voltage point at Range:120.0～150.0%(Bus voltage)【140.0%】...
Page 183 Chapter 5 Parameter Introductions the middle direct voltage exceeds the stall over-voltage point, the ac drive will stop reducing its output frequency. When the middle direct voltage becomes lower than the point, the deceleration continues. ◆When the ac drive is in the status of over-voltage at stall, the time last more than 1 minute or press “STOP/RESET ”key directly and hold over 2 seconds, then the ac drive will coast to stop.
Page 184: Running History Record (Group Pe)
Chapter 5 Parameter Introductions 0: Invalid 1: Enabled Note: ◆In the digital encoder damage cases, set Pd.12 to 1, so “JOP” key can be used as UP and direction key can be used as DN, or press “＞＞+JOP” key and hold 5 minutes, then the function will be enabled.
Page 185 Chapter 5 Parameter Introductions (FL.14~FL.16), could see in PE.01~PE.08. Descriptions of faults are shown in Table 5-14-1: Table 5-14-1 Fault categories Fault Fault Fault categories Fault categories code code No fault Bus Under voltage NULL Control circuit Under voltage Uu3 MC fault Over current in Acc process Over current in Dec process...
Page 186: Protection Of Parameters (Group Pf)
Chapter 5 Parameter Introductions Range: Table 5-14-1【NULL】 PE.06 Fault History 1 (Last One) PE.07 Fault History 2 Range: Table 5-14-1【NULL】 PE.08 Fault History 3 Range: Table 5-14-1【NULL】 Note: ◆Memorize the types of the last 3 faults. See Table 5-14-1 for the details of faults. Range: 0～65530h【0】...
Page 187 Chapter 5 Parameter Introductions Example: Set the password to 1234, then exit from Group PF and unlock the user password. The process is shown in Fig. 5-15-1 and Fig. 5-15-2. PF.01 Parameter write-in protection Range: 0～2【0】 0: All parameters are allowed changing; 1: Only setting frequency (P0.00) and PF.01 can be changed;...
Page 188 Chapter 5 Parameter Introductions defaults. This means operation has already been finished. PF.03 Parameter copy Range: 0～3【0】 0: No action 1: Parameters download 2: Parameters upload 3: Download parameters except motor’s Note: ◆PF.03 is set to 0: No action; ◆When PF.03 is set to 1 (Parameters download), the copied parameters stored in the keyboard will be download to the ac drive.
Page 189 Chapter 5 Parameter Introductions Fig. 5-15-2 Flow chart of user password unlocking G/P selection Range: 0,1【0】 PF.04 0: Type G (Constant torque) 1: Type P (Inlet fan and pump series loads) Note: ◆The parameter is only valid to the ac drive of G/P series, otherwise it is always 0. ◆Default value of the ac drive is 0.
Page 190: Chapter 6 Troubleshooting
Chapter6 Troubleshooting Chapter 6 Troubleshooting 6.1 Troubleshooting When the ac drive has detected a fault, the keyboard will display the fault code, and the ac drive will stop PWM output and come into fault state. In the fault indicator TRIP will flicker, the fault relay will output the programming function and the motor will coast to stop.
Page 191 Chapter6 Troubleshooting Fault Name of Possible reasons of fault Actions display protection ●Too short decelerating ●Increase decelerate time time ●Add appropriate braking ●Inertia torque of the component Over current load is big. ●Select a high-power ac in Dec process ●Too low ac drive’s drive power ●Check resistance of the...
Page 192 Chapter6 Troubleshooting Fault Name of Possible reasons of fault Actions display protection ●Check whether the insulation of the motor ●Grounding current of become bad Ground Fault output side exceeds ●Check whether the cable specified value connecting the ac drive and the motor is damaged ●Ambient temperature is ●Lower the ambient too high...
Page 193 Chapter6 Troubleshooting Fault Name of Possible reasons of fault Actions display protection ●Set correct overtime External fault detecting time or set comes from overtime detecting time of RS485 serial Pb.03 to 0.0s communicatio ●MODBUS serial ●Check external control transmission error circuit ●Faults comes from ●Check input terminals, if...
Page 194 Chapter6 Troubleshooting Fault Name of Possible reasons of fault Actions display protection ●RAM fault of the CCF5 RAM fault ●Replace the control board control board ●Serious interference ●MCU of the control STOP board read-write error RESET ●Press to reset ●The communication ●Add a filter on the side of CCF6 disturbance...
Page 195: Warning Display And Explanation
Chapter6 Troubleshooting ①For mid-power/mini-watt ac drives(3022G/3030P and the below models), there aren’t fault Uu2(Control circuit under voltage) and Uu3(Bad charge circuit). ②Only LCD keyboard has parameter-copying function, a standard LED keyboard doesn’t has this function. ③S2R4GB～3004GB have no short-circuit protection/output grounding protection. 6.2 Warning display and explanation After action of warning function, warning code is flickered display, but the ac drive is not in fault-protecting state: PWM output will not be closed off, fault relay will not act.
Page 196: Motor's Faults And Corrective Measure
Chapter6 Troubleshooting same(26 or 27) to make D0, Y1, Y2 be an available combination 6.3 Motor’s faults and corrective measure If the motor has one of the following faults, please find the reason and take corresponding corrective measure. Seek for tech support if the measure does not work. Table 6-3 Motor fault and corrective measure Fault Content of checking...
Page 197 Chapter6 Troubleshooting Fault Content of checking Corrective measure direction is contrary ●Adjust parameter value of P2.25 Whether the connection of ●Correct the connection Motor rotate but frequency circuit is correct can’t shift ●Reduce the load or increase Whether the load is too heavy Acc/Dec time Whether the max output ●Check the setting of...
Page 198: Chapter 7 Peripheral Equipments
Chapter 7 Peripheral Equipments Chapter 7 Peripheral Equipments 7.1 Peripheral Equipments Connection Diagrams: Isolator switch Circuit breaker or fuse Contactor AC input reactor Input EMI filter DC reactor Braking unit Braking resistor Output EMI filter AC output reactor Motor http://www.acdrive-china.com...
Page 199 Chapter 7 Peripheral Equipments 7-1 S2R4GB～3015GB/3018PB Diagrams of Peripheral Equipments Isolator switch Circuit breaker or fuse Contactor AC input reactor Input EMI filter DC reactor Braking unit Braking resistor Output EMI filter AC output reactor Motor 7-2 3018GB/3022PB～3500G Diagrams of Peripheral Equipments http://www.acdrive-china.com...
Page 200: Function Of Peripheral Equipments
Chapter 7 Peripheral Equipments 7.2 Function of Peripheral Equipments Table 7-1 Function of Peripheral Equipments Peripherals MCCB *ACL *EMI-NF &R Options Cut off Cut off Improve Applicable mains failure input power when power Current factor. Brake torque supply fast and Decrease Decrease cannot meet...
Page 201: Emi Filter
Chapter 7 Peripheral Equipments 0.04 0.04 Three Three 18.5 0.04 -phase -phase 0.42 0.03 0.32 0.03 0.26 0.025 7.2.2 EMI Filter EMI filter is used to restrain transmit of Electromagnetic Interference (EMI) and external radio interference; including instant impulsion and surge. Table 7-3 Three-phase three-wire EMI filter selection Primary Parameter of Filter Voltag...
Page 202: Brake Unit And Resistor
Chapter 7 Peripheral Equipments closer to the ac drive. The grounding of the filter should not employ thin and long wire, but directly connect the filter housing to the back plate of metal case where the paint has been scraped off. This grounding method through surface contacting can effectively reduce the HF grounding resistance, and the filter is capable of maximizing its potential effect.
Page 203: Leakage Current Protector
Chapter 7 Peripheral Equipments 13.6/8 7.2.4 Leakage current protector Because safety capacitor or distributed capacitance to earth exists in interior of ac drive and motor and in the input or output leading wires, and higher carrier frequency is used for low noise, the leakage current of the ac drive is to high, obvious in large capacity machine.
Page 204: Chapter 8 Maintenance
Chapter 8 Maintenance Chapter 8 Maintenance DANGER 1. Terminals of the ac drive have high-voltage. Never touch them, or it will cause electric shock. 2. Replace all protective covers before powering up the ac drive. When removing the cover, be sure to shut off the power supply to the ac drive. 3.
Page 205: Regular Maintenance
Chapter 8 Maintenance The daily inspecting contents and cautions are listed in Table 8-1. Table:8-1 The daily inspecting contents and cautions serial Inspectio Inspection numb Inspection item Access standard part part Display normal Confirmed Display monitors abnormal operation mode Cooling Rotate flexibly, Abnormal Without abnormal system...
Page 206 Chapter 8 Maintenance Component Check Corrective Action removed, then replace the board. For abnormal noise and vibration, Cooling Fan Replace the cooling fan, keep clean Accumulation of dust and dirt Blow with dry, compressed Power Accumulation of dust air(39.2×10 Components and dirt 58.8×10 Pa(4 to 6kg.cm...
Page 207 Chapter 8 Maintenance Table 8-3 Description of Main Circuit Electro Measurement Interme Item Input(Power supply) term Output（Motor） diate inals Link tage Wave form rent Curre Curre Volt Measuring Voltm Power Volt Power voltmete mete instrument eter meter meter meter meter meter Electr Electr...
Page 208: Replace Device At Regular Intervals
Chapter 8 Maintenance circuit shouldn’t be less than 3 MΩ. 8.1.3 Replace device at regular intervals For security of the ac drive operation, to ensure the long term and reliable operation, the lifetime of components used in the ac drive must be periodically maintained. The lifetime of the component will be different because of the different environment and conditions.
Page 209: Chapter 9 Quality Guarantees
Chapter 9 Quality Guarantees Chapter 9 Quality Guarantees Quality guarantees is transacted as the following rules and regulations: The warranty range is confined to the ac drive only. The start time of warranty period is calculated from the delivery date of the product. Our products are guaranteed for twelve months, but not exceed 24 months from the manufacturing date marked on the nameplate of the ac drive.
Page 210 Chapter 9 Quality Guarantees Our company will be responsible for the ac drive during all its life and provide technical service. Though the product is designed and manufactured under a strict quality control, be sure to inquire us first if the ac drive is planned to be used on the following occasions in which failure or error operation would cause damage to body or life .
Page 211: Appendix 1 Exterior Size And Mounting Size (Unit: Mm)
Appendix 1 Exterior size and mounting size Appendix 1 Exterior size and mounting size (Unit: mm) Ac drive Model S2R4GB/S2R75GB 138.5 S21R5GB/S22R2GB 3R75GB/31R5GB/32R2GB 3004GB http://www.acdrive-china.com...
Page 212 Appendix 1 Exterior size and mounting size Ac drive Model 35R5GB/37R5PB,37R5GB/3011PB http://www.acdrive-china.com...
Page 213 Appendix 1 Exterior size and mounting size Ac drive Model 3011GB/3015PB,3015GB/3018PB 3018G/3022P,3022G/3030P 3030G/3037P,3037G/3045P 3045G/3055P,3055G/3075P 3075G/3093P,3093G/3110P 3110G/3132P,3132G/3160P http://www.acdrive-china.com...
Page 214 Appendix 1 Exterior size and mounting size Please choose hanger it is necessary Ac drive Model 3160G/3185P,3185G/ 3200P, 1600 3200G/3220P,3220G/3250P http://www.acdrive-china.com...
Page 215 Appendix 1 Exterior size and mounting size 3250G/3280P,3280G/3315P 1800 ,3315G/3335P,3335G/3400P Ac drive Model 3400G,3500G 2000 http://www.acdrive-china.com...
Page 216: Appendix 2 Technology Standards
Appendix2 Technology Standards Appendix 2 Technology Standards Items Standards Rated input 1AC 200～240V 50/60Hz voltage, 3AC 380V～440V 50/60Hz frequency 1AC 220: 176～264V, frequency less than ±5% Permission input working 3AC 304～456V, voltage unbalance rate less than 3%, frequency less voltage range than ±5% Ac drive S2R4GB...
Page 217 Appendix2 Technology Standards Items Standards Ac drive 3200G/ 3220G/ 3250G/ 3280G/ 3315G/ Model 3200P 3220P 3250P 3280P 3315P Motor Output （kW） Rated output 380.0 426.0 480.0 520.0/ 600.0 current（A） Ac drive 3355G/ 3400G/ 3500G Model 3355P 3400P Motor Output （kW） Rated output 680.0 750.0...
Page 218 Appendix2 Technology Standards Items Standards Voltage overload , Under voltage , Current limiting, Over current, Protective Thermal overload, Electronic thermal relay, over voltage stalling, function Data protection damaged, External fault. Ambient -10℃～+40℃ Temperature Humidity 5～95% Relative humidity ( RH ) (non-condensing) Store -40℃～+70℃...
Page 219: Appendix 3 Main Circuit Output Cable Selection (Recommended)
Appendix3 Main Circuit Output Cable Selection (Recommended) Appendix 3 Main Circuit Output Cable Selection (Recommended) The maximal length of output cable（m） Without output reactor With output reactor Power Wire Voltage grade gauge Shielded Shielded （V） Shielded Shielded （kW）（mm2） Cable Cable Cable Cable...
Page 220 Appendix3 Main Circuit Output Cable Selection (Recommended) 280kW 185*2 315kW 250*2 355kW 325*2 400kW 325*2 500kW 325*2 http://www.acdrive-china.com...
Page 221: Appendix 4 Modbus Communication
Appendix 4 MODBUS Communication Appendix 4 MODBUS Communication This series of ac drive can perform serial transmission by using a programmable controller (PLC) and MODBUS communication. Composition of MODBUS Communication MODBUS is composed of one master PLC and 1 to 31 (maximum) slave ac drives. In signal transmission between master and slave units, the master unit always starts transmission and the slave units respond to it.
Page 222 Appendix 4 MODBUS Communication RS-485 Switchs of terminal resistance Note on Communication Wiring: (1) Communication wires must be separated from the main circuit and other power supply wires. (2) Communication wires must be shielded cable and one terminal near the ac drive the shielded layer must connect to the terminal GND of ac drive, the other terminal should keep free to avoid disturber.
Page 223 Appendix 4 MODBUS Communication MODBUS Communication Parameters Set To communication with PLC, the ac drive must be programmed. Here are some communication parameters that should be modified in advance. “○”write-in is possible during running; “×”write-in is impossible during running but possible during stop.
Page 224 Appendix 4 MODBUS Communication Function Paramete Chan MODBUS Setting range Default code r name address 0004H 0: PID feed Given PID, 1: AI1 Terminal 0～1000 is Feed P7.00 2: AI2 Terminal × select correspondi 3: Pulse ng 0.0～ 4: Serial communication 100.0% 0: AI1 Terminal 1: AI2 Terminal...
Page 225 Appendix 4 MODBUS Communication Function Paramete Chan MODBUS Setting range Default code r name address n unit Selection 0: Not save to EEPROM Pb.06 MODBU 1: Directly save to × S data EEPROM storage CCF6 0: Not generate fault and Pb.07 Fault keep on running...
Page 226 Appendix 4 MODBUS Communication 50ms 5:38400 17ms *notes: In the way of choosing even parity checking, user can obtain the fastest communication response. The minimum transmission period is the interval between sending data from master station and receiving the correct data from the slave. If the transmission period is smaller than the minimum one, the master station is likely to receive disorderedly coded data.
Page 227 Appendix 4 MODBUS Communication Write-in to holding register CRC check: CRC-16 is calculated as follows: 1. The initial value of general CRC-16 calculation result is "0", the initial value of the communication terminal is "1" (every bit of the 16-bit is "1"). 2.
Page 228 Appendix 4 MODBUS Communication Instructions example Read Holding Registers [03H] The contents of the specified number are read out in MODBUS address. The holding register contents are divided into the high 8-bit and low-order 8-bit, and become the data in the response message in that order. Example: Read out the slave 1 running status Command Message Normal Response Message AbnomalResponse Message...
Page 229 Appendix 4 MODBUS Communication Example: Loopback test with slave 1. Command Message Normal Response Message AbnomalResponse Message Slave Address Slave Address Slave Address Function Code Function Code Function Code Upper Upper Error Code Test Test Lower Lower Upper Upper Upper Lower Test Test...
Page 230 Appendix 4 MODBUS Communication Example: 30.00 Hz frequency reference is saved in EEPROM. Command Message Normal Response Message AbnomalResponse Message (Frequency Reference Write) (ENTER) (Under voltage writing) Slave Address Slave Address Slave Address Function Code Function Code Function Code Upper Upper Error Code Starting...
Page 231 Appendix 4 MODBUS Communication ● Data List: ●Command data (Only write-in is possible) Descriptions Address Name 0000H (Reserved) Run command (1: Run 0: Stop) Reverse command (1: REV 0: FWD) External fault (1: External fault [EF0]) Fault reset (1: Fault reset) Multi-function reference 1(P3.01...
Page 232 Appendix 4 MODBUS Communication 0005-0001FH (Reserved) *NOTE 1: Reserved BIT always writes “0”. *NOTE 2: If communication frequency reference is more than the maximum frequency, the communication instruction will not be accept by the ac drive. *NOTE 3: When read the only write-in registers, the ac drive will response with fault content“02H”.
Page 233 Appendix 4 MODBUS Communication Address Name Content (Reserved) Over current (OC) Over voltage while Accelerating (Ou1) Ac drive overload (OL2) Ac drive overheat (OH1) Over voltage while decelerating (Ou2) Overt voltage while constant running (Ou3) Hall current check error (HE) External fault (EFO～EF1) Fault 0021H...
Page 234 Appendix 4 MODBUS Communication Address Name Content Output 0023H Frequency reference before compensation frequenc Output 0024H Frequency reference after compensation frequenc 0025H AI1 analog input(V) analog 0026H AI2 analog input(V) analog Output 0027H Output current (A) Address Name Content 0028H output voltage (V) 0029H Reference frequency (Hz)
Page 235 Appendix 4 MODBUS Communication Address Name Content RELAY 2( Only 35R5GB/37R5PB ~ 1:CLOSED 0:OPEN 3500G) (Reserved) 002CH (Reserved) 1:“ON” 0:“OFF” Y1(Only35R5GB/3 1:“ON” 0:“OFF” 7R5PB ~ 3500G) Multi-fun Y2(Only35R5GB/3 1:“ON” 0:“OFF” ction 7R5PB ~ 3500G) 002DH output RELAY 1 1:“ON” 0:“OFF” terminal monitor RELAY2(Only...
Page 236 Appendix 4 MODBUS Communication Address Name Content 004DH～ (Reserved) 00FEH ●MODBUS registers address: Function parameter No. (DEC) MODBUS registers address No. (HEX) (ENTER to save data) (00FFH) (Only write-in data) (0001H～001FH) (Only read-out data) (0020H～004FH) P0.00～P0.22 0100H～ 0116H* P1.00～P1.16 0200H～ 0210H P2.00～P2.26 0300H～...
Page 237 Appendix 4 MODBUS Communication The function parameter P0.11 can be only read. In addition, function group PF can’t be read and written. Reading reserved address will return communication error code “02 H”. http://www.acdrive-china.com...
Page 238 Appendix 4 MODBUS Communication ●Fault Response Error Codes with MODBUS Error Code Fault Content Function error Unregistered function code, beyond 03H,08H,10H Register No. error Unrecognized register no. No register address, register address is 0000. Read only write-in MODBUS address [0x00FFH] . Not open the MODBUS address communication function.
Page 239 Appendix 4 MODBUS Communication “25H” for the user debugging. http://www.acdrive-china.com...
Page 240: Appendix 5 Keyboard Mounting Size (Unit: Mm)
Appendix 5 Keyboard Mounting Size (Unit: mm) Appendix 5 Keyboard Mounting Size (Unit: mm) Fig. A5-1 Keyboard Mounting Size of S2R4GB～3004GB http://www.acdrive-china.com...
Page 241 Appendix 5 Keyboard Mounting Size (Unit: mm) Fig. A5-2 Keyboard Mounting Size of 35R5GB/37R5PB～3500G http://www.acdrive-china.com...
Page 242: Appendix 6 Ac Drive Warranty
Appendix 6 Ac drive warranty Appendix 6 Ac drive warranty User name: User address: Contact: Tel: Post code: Fax: Type: Num: Purchase date: Fault date: Fault condition Motor: Poles Motor uses: Failure date: Input power no-load load Others: ％ Fault phenomena: Fault display: OC None Others: Used control terminal:...
Page 243 To avoid doubt, for the death or personal injury caused by Shenzhen ALPHA Inverter Co., Ltd. Negligence or fraudulent rumors, any of the matters in this notice shall not be used to exclude or limit Shenzhen ALPHA Inverter Co., Ltd. responsibility.

Alpha ALPHA6000 Series Manual

Chapter 1 Purchase Inspection

Chapter 2 Installation and Wiring

Chapter 3 Operation

Chapter 4 Parameter Index

Chapter 5 Parameter Introductions

Chapter 6 Troubleshooting

Chapter 7 Peripheral Equipments

Chapter 8 Maintenance

Chapter 9 Quality Guarantees

Appendix 1 Exterior Size and Mounting Size (Unit: MM)

Appendix 2 Technology Standards

Appendix 3 Main Circuit Output Cable Selection (Recommended)

Appendix 4 MODBUS Communication

Appendix 5 Keyboard Mounting Size (Unit: MM)

Appendix 6 Ac Drive Warranty

Quick Links

Preface

Related Manuals for Alpha ALPHA6000 Series

Summary of Contents for Alpha ALPHA6000 Series

Table of Contents