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Installation Instructions

D D ual fuel boiler SP Dual 15-40
Translation of the original German operating instructions for technicians
Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
M1300212_en | Edition 24/09/2012
Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

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Summarization of Contents

General Information
Issuing a Delivery Certificate
Details on the validity and return of the EC Declaration of Conformity and guarantee card.
Safety
Hazard Levels of Warnings
Explains hazard levels (DANGER, WARNING, CAUTION) and their meanings.
Qualification of Assembly Staff
Specifies requirements for qualified personnel for assembly and installation.
Protective Equipment for Assembly Staff
Lists required protective equipment for staff during assembly and setup.
Design Information
Notes on Standards
Lists relevant standards and regulations for system installation and design.
Installation and Approval of the Heating System
Details requirements for system installation, approval, and relevant standards.
General Information for Installation Room (Boiler Room)
Provides characteristics and safety requirements for the boiler room environment.
Requirements for Central Heating Water
Lists standards and guidelines for central heating water quality and requirements.
Return Lift
Explains the risk of condensation due to low return temperature and precautions.
Combination with Storage Tank
Discusses combining the system with a storage tank and relevant regulations.
Chimney Connection/Chimney System
Details requirements for flue gas system design, connection, and regulations.
Technology
Dimensions
Provides detailed dimensions and specifications for the SP Dual boiler models.
SP Dual 15/22/28 Technical Specifications
Lists technical specifications for the SP Dual 15/22/28 pellet unit.
SP Dual 34/40 Technical Specifications
Lists technical specifications for the SP Dual 34/40 pellet unit.
Installation
Transport
Instructions for transporting the product, delivered on pallet(s) in cardboard packaging.
Positioning
Guidance on positioning the boiler using a fork-lift or similar lifting device.
Temporary Storage
Recommendations for storing components at a protected, dry, and dust-free location.
Setting Up in the Boiler Room
Steps for setting up the boiler in its designated room.
Removing the Pellet Unit from the Pallet
Steps for removing the pellet unit from its pallet and securing it.
Moving the Boiler in the Boiler Room
Instructions for moving the boiler within the installation room using lifting devices.
Minimum Distances in the Boiler Room
Specifies minimum distances required around the boiler for accessibility and maintenance.
Preparing the Firewood Boiler
Steps to prepare the firewood boiler for retrofitting the pellet unit.
Fitting the Pellet Unit
Procedures for attaching the pellet unit to the firewood boiler.
Removing the Cladding from the Pellet Unit
Detailed steps for removing the side and back cladding of the pellet unit.
Screwing the Pellet Unit to the Firewood Boiler
Instructions for aligning and screwing the pellet unit to the firewood boiler.
Installing the WOS Lever
Guide to installing the WOS lever on the heat exchanger cover.
Fitting the Flow Sensor and Laying the Cables
Steps for fitting the flow sensor and routing cables to the control casing.
Connecting the Discharge System
Connects the suction and return air lines to the pellet unit.
Hydraulic Connection
Details on connecting the return feed to the pellet unit and firewood boiler.
Electrical Connection
Instructions for electrical connections, emphasizing safety and qualified personnel.
Positioning the Boiler Stickers Correctly
Guide to replacing the 'S4 Turbo' sticker with the 'SP Dual' sticker.
Start-up
Before Commissioning / Configuring the Boiler
Pre-commissioning checks and adjustments for optimal system operation.
Setting the "Max level and Min level" Sensor
Instructions for adjusting the pellet level sensor sensitivity.
Initial Startup
Covers initial startup procedures, permitted fuels, and first-time heating.
Decommissioning
Mothballing
Measures for taking the boiler out of service for extended periods.
Disassembly
Instructions to follow the assembly steps in reverse order for disassembly.
Disposal
Guidelines for environmentally friendly disposal of the system components.
Appendix
Addresses
Contact information and addresses.
Address of Manufacturer
Contact details and address of the manufacturer, FRÖLING.
Address of the Installer
Placeholder for the installer's address.

Table of Contents