Table of Contents

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Summarization of Contents

Preamble and Warnings
Safety Precautions
Safety guidelines for handling hazardous materials like carbon monoxide, petrol, and motor oil.
General Warnings
Crucial warnings regarding coolant handling, hot parts, and proper disassembly practices.
Technical Information and Tools
Engine Technical Features
Detailed engine specifications, including bore, stroke, displacement, and transmission data.
Special Equipment Required
List of specialized tools necessary for performing maintenance and repairs.
Engine Disassembly Procedures
Thermal Unit Disassembly
Step-by-step guide to disassembling the engine's thermal unit.
Ignition System and Timing Chain Disassembly
Procedures for removing ignition unit, timing chain, and guides.
Clutch Unit and Coolant Pump Removal
Instructions for disassembling the clutch unit and coolant pump cover.
Engine Lubrication Circuit Disassembly
Detailed steps for disassembling the engine's oil lubrication system.
Crankshaft and Gearbox Disassembly
Procedures for disassembling the crankshaft, gearbox, and internal gearshift.
Crankcase Parts Disassembly
Steps for removing various components from the engine crankcases.
Engine Assembly and Controls
Crankcase Halves Assembly and Checks
Procedures for checking and assembling the engine crankcase halves.
Checking Crankshaft and Connecting Rod
Critical checks for wear and play on the crankshaft and connecting rod.
Gearbox Unit Assembly and Checks
Verification and reassembly procedures for the engine's gearbox unit.
Thermal Unit Assembly Steps
Detailed guide for assembling the engine's thermal unit components.
Cylinder Head Valve Unit Assembly
Steps for assembling the valve units within the cylinder head.
Technical Reference Tables
Engine Component Tightening Torques
A crucial table detailing torque specifications for engine assembly.
Recommended Engine Maintenance Schedule
Guidelines for periodic maintenance and service intervals for the engine.

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