Heat Line Monza 28 Installation And Servicing

Heat Line Monza 28 Installation And Servicing

High effi ciency condensing combination boilers
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Monza

Installation and Servicing

Models
24
G.C. No. 47-157-21
28
G.C. No. 47-157-22
High Effi ciency Condensing Combination Boilers
Service Call 0844 736 9042, Technical Help (Chargeable) Call 0906 802 0253
www.heatline.co.uk
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Summarization of Contents

Introduction and Appliance Overview
Instructions Guidance and Safety Features
Covers manual guidance, safety devices, and initial appliance description.
Technical Data and Compliance
Data Label, Regulations, and Schematics
Explains data label content, gas category, and regulatory compliance details.
Safety and Statutory Requirements
Safety Instructions and Statutory Compliance
Essential safety precautions and legal requirements for installation.
System Requirements
Supply Requirements, Regulations, and Recycling
Covers supply requirements, additional regulations, and recycling advice.
Technical Data Tables
Appliance Specifications
Comprehensive tables detailing appliance specifications for heating, DHW, and gas rates.
Installation Guidelines
Appliance Location and Clearances
Specifies optimal siting for the boiler, including essential clearances for maintenance and airflow.
Ventilation Requirements
Information on room and compartment ventilation needs for the appliance.
Installation Procedures
Scope of Delivery and Recommendations
Outlines appliance delivery contents and recommendations before installation.
Water and Heating Circuits
Details water pressure, domestic hot water, and central heating circuit design.
System Components and Installation Prep
General, Expansion Vessel, and Bypass
Covers general boiler design, expansion vessel, and automatic bypass features.
Water Treatment and Mounting
Guidance on water treatment, system flushing, and appliance mounting.
Wall Mounting and Flue Installation
Fixing to the Wall and Flue Hole Cutting
Guides on mounting the boiler and preparing the wall for flue installation.
Connections and Safety
Boiler Hanging and Hydraulic Connections
Procedures for safely hanging the boiler and making hydraulic connections.
Gas and Water Connections
Details on connecting water inlets/outlets, gas supply, and the safety discharge valve.
Condensate Management
Condensate Trap Connection and Discharge
Instructions for connecting the condensate trap and managing condensate discharge.
Combustion Products Evacuation
Flue System Regulations and Terminal Placement
Covers regulations for flue systems and guidelines for flue terminal placement.
Electrical System and Controls
Flue Configuration Description
Details horizontal and vertical concentric flue types and their length limitations.
Front Panel Access and Electrical Connections
Procedures for accessing the front panel and making electrical connections.
Electrical System Access and Wiring
Access to Main Board and Wiring
Guides on accessing the main electrical board and understanding the wiring principles.
230V Permanent Supply Requirements
Specifies requirements for the permanent 230V electrical supply connection.
External Controls and Electrical Testing
External Accessories and Connection Testing
Information on connecting external controls and testing electrical connections.
Wiring Diagram
Appliance Wiring Diagram
Detailed schematic showing electrical connections and component wiring.
Commissioning Process
Initial Setup and System Filling
Covers switching on, filling CH/DHW circuits, and condensate trap.
Appliance Operation and Settings
Initial Lighting and Temperature Adjustment
Details the procedure for appliance start-up and temperature settings.
System Testing and Completion
Gas Rates and System Testing
Covers checking gas rates, testing heating/DHW systems, and final completion checks.
Specified Adjustments
Heating Circuit Adjustment
Information on heating circuit adjustments and bypass operation.
Installation Settings
Parameter Configuration
Details on adjusting installation parameters for heating, DHW, and fan speed.
Service Parameters and Appliance Status
Service Parameters and Status Codes
Lists service parameters and explains appliance status codes for diagnostics.
Test Modes and User Information
Test Modes and CO2 Measurement
Guides on using test modes for appliance functions and performing CO2 measurements.
User Information and Safety Advice
Provides essential information for the end-user regarding operation and safety precautions.
Maintenance and Troubleshooting
Fault Diagnosis and Electrical Checks
Outlines routine maintenance, electrical checks, and initial fault diagnosis steps.
Fault Codes and Memory
Gas Supply Checks, Fault Memory, and Codes
Details gas supply checks, accessing fault memory, and understanding fault codes.
Functional Flow Diagrams
Central Heating and DHW Flow Diagrams
Visual flowcharts for diagnosing operational issues in CH and DHW systems.
Servicing and Component Checks
Draining, Servicing Overview, and Component Verification
Procedures for draining, servicing, and checking key components like sensors and valves.
Combustion Analysis and Settings
Combustion Check Preliminaries and Adjustment
Steps for combustion checks and adjusting gas rates and CO₂ settings.
Component Maintenance
Expansion Vessel and Filter Maintenance
Guidance on maintaining the expansion vessel and cleaning filters.
Condensate Trap Maintenance
Condensate Trap Cleaning and Reassembly
Steps for disconnecting, cleaning, and reassembling the condensate trap.
Combustion Block Assembly
Component Identification and Servicing
Diagram and legend identifying components, plus initial servicing steps.
Combustion Block Servicing and Part Replacement
Electrode, Burner Servicing, and Part Replacement
Procedures for servicing electrodes, burners, and guidelines for part replacement.
Boiler Access and Component Replacement
Access, Viewing Window, and Vessel Replacement
Steps for accessing boiler components and replacing the expansion vessel.
Hydraulic Block Components
Hydraulic Block Diagram and Legend
Detailed diagram and legend of the hydraulic block components.
Hydraulic Component Replacement
Pump, Valve, Sensor, and Heat Exchanger Replacement
Procedures for replacing key hydraulic components like pumps, valves, and heat exchangers.
Combustion and Gas System Servicing
Electrode, Igniter, Gas Valve, and Fan Servicing
Procedures for servicing electrodes, igniters, gas valves, and fans.
Condensate Trap Maintenance
Condensate Trap Cleaning and Reassembly
Detailed steps for cleaning and reassembling the condensate trap.
PCB Replacement and Wiring
Main PCB, User Interface PCB, and Cable Safety
Procedures for replacing PCBs and safety advice for mains cable.
Spare Parts Information
Short List of Parts
A list of key genuine spare parts with their part numbers.
Manual Handling Guidance
General Handling Recommendations
Essential advice on safe lifting and handling techniques for the appliance.
Conformity and Standards
EC Declaration of Conformity
Official statement confirming appliance compliance with EU directives and standards.
Commissioning Checklist and Records
Commissioning Checklist and Service Record
Checklist to verify installation and records for routine servicing.
Service Record
Service Interval Record
Log for recording routine servicing and maintenance history.

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