Advertisement

Table of Contents

Description
Safety and Warning information :
1
3
Warning : This indicates that a potential
5
hazard or injury to you or other persons &
7
to the vehicle can happen, if advice
8
provided is not followed.
9
11
13
Caution : This indicates that a potential
15
hazard which could result in vehicle
16
damage, if advice provided is not
17
followed.
18
19
23
Notice:
24
The description and illustration in this booklet
25
are not to be taken as binding on the
26
manufacturers. The essential features of the
27
29
type described and illustrated herein remaining
30
unaltered. Bajaj Auto Limited reserves the
right to carry out at any moment without
being obliged to bring this booklet upto-date
& to do modifications on the vehicle, parts or
accessories as may be convenient and
necessary.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AS 150 and is the answer not in the manual?

Questions and answers

Summarization of Contents

Identification Data
Frame Number Location (NS 150)
Location of frame number on RH side of steering tube (Alpha-Numeric - 17 Digits).
Engine Number Location (NS 150)
Location of engine number on LH side crankcase near gear change lever (Alpha-Numeric - 11 Digits).
Frame Number Location (AS 150)
Location of frame number below pillion seat (Alpha-Numeric - 17 Digits).
Engine Number Location (AS 150)
Location of engine number on LH side crankcase near gear change lever (Alpha-Numeric - 11 Digits).
Speedometer Setting
Trip Meter Reset
Procedure for selecting and resetting ODO/TRIP1/TRIP2.
Service Reminder Reset
Procedure for resetting the service reminder 'Wrench' symbol.
Clock Reset
Procedure for resetting the digital clock in HR & MM format.
Control Switches
Left Handle Bar Switches
Details of High/Low Beam, Turn Signal, Horn, and Pass switches.
Right Handle Bar Switches
Details of Head Light, Starter, and Engine Kill switches.
Rear Seat / Tool Kit
Removal of Rear Seat
Steps to remove the rear seat and access the tool kit.
Tool Kit Location
Location of the tool kit under the rear seat and securing straps.
Front Seat / Battery
Removal of Front Seat
Steps to remove the front seat.
Battery
Location and details of the battery.
Fitment of Front & Rear Seat
Fitment of 'Front Seat'
Instructions for fitting the front seat onto the chassis.
Fitment of 'Rear Seat'
Instructions for fitting the rear seat onto the vehicle.
How to Ride Your Bike
Starting The Engine
Procedure for starting the motorcycle's engine.
Shifting Gears
How to shift gears up or down smoothly.
Moving Off
Steps to move the motorcycle off safely.
Braking
Proper techniques for applying brakes while riding.
Stopping the Vehicle
Procedure for safely stopping the motorcycle.
Parking the Vehicle
Instructions for parking the motorcycle using center or side stand.
Running IN
Guidelines for the initial running-in period for new vehicles.
Fuel Saving Tips
Tips for achieving better fuel efficiency.
Good Riding Habits
Practices for safe and efficient riding.
How to check mileage (Fuel efficiency)
Method to calculate the vehicle's mileage.
Safe Riding Tips
Rainy Season Care
Precautions and care for riding during the rainy season.
Engine Oil
Engine Oil Level Checking
Procedure to check the engine oil level using the window.
Engine Oil Capacity
Information on engine oil capacity for refill and overhaul.
Wheels - Tube Less Tyre
Removing Front Wheel
Steps to remove the front wheel assembly.
Wheel Puncture
Recommended methods for repairing tubeless tyre punctures.
Tyre Pressure
Recommended tyre pressure for front and rear tyres.
Battery
Battery Features
Key features of the VRLA battery.
How to keep battery healthy ?
Tips for maintaining the battery's health and longevity.
Periodic Maintenance Information
Spark Plug
Procedure for removing, cleaning, and gapping spark plugs.
Drive Chain Slackness
How to check and adjust drive chain slackness.
Drive Chain Cleaning
Procedure for cleaning the drive chain.
Drive Chain (O-ring type)
Maintenance of O-ring type drive chains.
Method of O-ring Chain Lubrication
Detailed steps for lubricating O-ring drive chains.
Brake Fluid
Front & Rear Brake Fluid Level
Checking the brake fluid level in the front and rear reservoirs.
Brake Fluid Replacement
Procedure for replacing brake fluid.
Periodic Maintenance & Lubrication Chart
Clean the vehicle with water wash & dry completely
Ensure to prevent water entry in Petrol tank, Silencer & electrical parts. Use caustic free detergent for washing.
Engine oil & engine oil filter*
SAE 20W50 "API SJ" Grade. Replace at every 5000kms. And top-up at every 2500 Kms (If required).
Oil strainer
Oil strainer cleaning at the time of oil change.
Spark plug
Inspect and clean spark plugs. Adjust electrode gap. Replace spark plugs as per P.M. Chart.
Air cleaner element & cover 'O' ring
Check and clean the air filter element periodically. Replace as per Periodic Maintenance Chart.
Fuel cock sediment bowl cleaning
Clean the fuel cock sediment bowl.
Carburetor rubber duct
Check and replace if required.
Fuel Pipe
Check and replace if required.
Valve tappet clearance
Check and adjust valve tappet clearance.
Sealed Drive chain cleaning & lubrication
Customer to apply OKS chain lube spray @ every 500 kms.
Engine Air Breather Tube
Check & replace if required.
Brake cam & brake pedal pivot pin
Use recommended AP grease for lubrication.
Brake lining or pad -Check wear indicator
Replace brake shoes /brake pad at every 15000 Kms.
Brake fluid level** - top up / replace
Use recommended brake fluid (DOT3/DOT4).
All cables & rear brake pedal -free play
Check and adjust free play of cables and rear brake pedal.
Wiring harness & Battery connections- routing, tie bands & clamps tightness.
Check tightness of wiring harness and battery connections.
Steering play
Check and adjust steering play.
Steering stem bearing*** & Cap steering bearing(Plastic)**
Check & replace if damaged. Use HP Lithon RR3 grease for lubrication.
Main Stand & Side stand pin
Lubricate main stand and side stand pins with recommended AP grease.
All fasteners tightness
Check tightness of all fasteners.
Engine Foundation silent bushes**
Check engine foundation silent bushes.
General lubrication-Clutch lever, front brake lever, kick lever.
Lubricate clutch lever, front brake lever, and kick lever.
Ideal Speed / CO %
Check and adjust ideal speed / CO %.

Table of Contents

Save PDF