Table of Contents
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Foreword
Welcome to the Pulsar family!
You are now the proud owner of India's No.1 sports bike. By No.1 we are talking about
unparalleled performance, superior technology and incredible market leadership that Pulsar today
enjoys. This makes the Pulsar you ride, unbeatable and unchallenged both on and off the road.
Before you ride out, please read this Owner's Manual carefully and familiarize yourself with the
operating mechanism, controls and maintenance requirements of your Pulsar. This will ensure you a
safe and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 Free and subsequent
Paid services, as per the schedule contained in this booklet. We earnestly advise you to avail all
these services at any of our Bajaj Dealers or Authorised Service Dealers (ASD), who are well
equipped with all necessary facilities / genuine parts / oil and trained manpower to ensure the best
care for your Pulsar. Your Pulsar comes with a warranty of 5 Years or 75,000 Kms whichever
occurs earlier from the date of sale. For details please refer to "Warranty : Scope & Limits" given in
this manual.
Should you require any additional information feel free to contact us on helpline numbers or e-mail
us at: customerservice@bajajauto.co.in or visit the Bajaj Auto website www.bajajauto.com
To be a part of the Pulsarmania, visit www.mypulsar.com and join the Pulsar fanpage on
facebook: www.facebook.com/mypulsar
Rev up, shift gears and enjoy the Pulsar experience...
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
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Table of Contents
Related Manuals for Pulsar 220 DTS-i
Summary of Contents for Pulsar 220 DTS-i
- Page 1 / genuine parts / oil and trained manpower to ensure the best care for your Pulsar. Your Pulsar comes with a warranty of 5 Years or 75,000 Kms whichever occurs earlier from the date of sale. For details please refer to “Warranty : Scope & Limits” given in this manual.
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Page 2: Table Of Contents
Table of Contents Description Safety and Warning information : 1. Technical Specifications Warning : This indicates that a potential 2. Identification Data hazard or injury to you or other persons & 3. Location of Parts to the vehicle can happen if advice 4. -
Page 3: Technical Specifications
Technical Specifications Engine : 4 Stroke, Oil cooled Fuel Tank Capacity : Bore x Stroke : 67.00mm x 62.4mm Full : 15 liters Eng. Displacement : 220 cc Reserve 3.2 liters / 3.5 liters-ABS Compression Ratio : 9.5 +/- 0.5 : 1 Usable Reserve 2 liters / 2.5 liters-ABS Idling Speed... - Page 4 Technical Specifications Electrical System : 12 Volts DC Kerb Weight : 155 Kg (Non ABS) Battery : 12V - 9 Ah : 158 Kg (ABS) Head Lamp Gross Weight : 285 Kg (Non ABS) : 55W (Low Beam ) : 288 Kg (ABS) : 55W (High Beam ) Pilot Lamp : 5W (2 Nos)
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Page 5: Identification Data
Identification Data The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Engine Number Location On LH Side Crankcase Near Gear Change Lever (Alpha-Numeric - 11 Digits) Chassis Number Location On Side of Steering Tube... -
Page 6: Location Of Parts
Location of Parts Rear Grab Accelerator Shock Absorber Handle Grip Fuel Tank Manual Choke Front Fork Pillion Foot Rest Rear Engine Oil Level Front Disc Brake Disc Brake Inspection Window Note: Photograph is of Pulsar 220 Non ABS vehicle. -
Page 7: Steering Cum Ignition Lock & Control Switches
Steering cum Ignition Lock & Control Switches Left Handle Bar Switches A. Dipper Switch : When headlight is ON, High or Low beam can be selected with the dipper switch. Steering cum Ignition Lock : : High Beam : Low beam To Lock the Steering ( ) : To lock the B. - Page 8 Steering cum Ignition Lock & Control Switches AHO Feature (Automatic Headlight ‘ON’) There is no ‘Light switch’ on RH control switch. Ignition switch ‘ON’ Speedometer illumination Engine ‘OFF’ Tail lamp, Number Plate Lamp, Pilot Lamp & Control Switches Illumination will get ‘ON’ Effect of pressing In addition to above ‘Pass Switch’...
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Page 9: Speedometer Non Abs
Speedometer Non ABS Air Filter Low Engine High Engine Choked Oil Level Temperature These icons glows whenever their limits are exceeded. Take your vehicle to service station for maintenance of required item, if any of the above items glows continuously. Speedometer display will get on when ignition switch is made ‘ON’. - Page 10 Speedometer ABS ABS System Information: Always maintain a safe distance between you and objects ahead. Vehicle speeds should always be reduced during extreme road conditions. The braking distance for motorcycle equipped with an anti-lock braking system may be longer than for those without it on rough road conditions.
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Page 11: Fuel Tank Cap / Fuel Tap
Fuel Tank Cap / Fuel Tap Fuel Tap Fuel Tank Cap Fuel Tap • To open the fuel tank cap, open the flap. Fuel tap lever has following positions. Insert the key in the lock and turn it clockwise and lift fuel tank cap. OFF : When fuel supply is to be •... -
Page 12: Removal & Fitment Of Side Covers
Removal & Fitment of Side Cover LH Removal of Side Cover LH Fitment of Side Cover LH • Access to battery is by removing LH • Match slot provided on rear end of ‘Side cover. Cover’ with bracket (A) provided on ‘Chassis’... -
Page 13: Removal & Fitment Seat
Removal & Fitment of Seat Fig. B Seat Release Cable Fig. C Removal of Seat - Front & Rear bracket (‘1’ of Fig. ‘B’), of seat with slot (‘2’ of Fig. ‘B’) provided below fuel tank rear • Remove ‘Side Cover’ LH. mounting on chassis. -
Page 14: Battery / Tool Kit
Battery / Tool Kit Tool kit Location First Aid kit Location Battery (12V - 9Ah) Tool Kit Location • Battery is located inside LH side cover. • It is located below Rear seat. • Make of battery may differ from vehicle to •... -
Page 15: Daily Safety Checks
Daily Safety Checks Before riding motorcycle be sure to check • Brake Pedal Play - Fixed, Not to be following items. Please give proper importance adjusted for rear disc brake version. to these checks and perform all of them • Brake Fluid level above MIN mark before riding motorcycle. -
Page 16: How To Ride Your Bike
How to Ride Your Bike Starting The Engine : Caution : Do not operate the starter • Turn the fuel tap knob to ‘ON’ or ‘RES’ continuously for more than 5 seconds position. otherwise battery would get discharged. Wait 15 sec. between each operation of •... - Page 17 How to Ride Your Bike Shifting Gears : Warning : When shifting down to lower gear, do not shift at such high speed that • Close throttle & depress the clutch. engine RPM jumps excessively. This may • Shift into next higher or lower gear. cause engine damage, &...
- Page 18 How to Ride Your Bike Stopping the Vehicle : Running IN • Close the throttle completely. Proper running-in is important for the better life & trouble free performance of the vehicle. • Shift the transmission into neutral. • Bring the vehicle to complete stop. •...
- Page 19 How to Ride Your Bike Fuel Saving Tips : Ensure following maintenance points to get optimum performance from your bike. A well maintained vehicle and good driving can contribute a lot to the saving of petrol. Fuel Check fuel lines & connections Following are a few simple fuel saving tips.
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Page 20: Safe Riding Tips
Safe Riding Tips Safe Riding Tips • Drive cautiously. Start early & reach your destination safely. • Always wear Helmet while driving or riding. Your helmet should conform to appropriate Indian • Always carry vehicle registration & insurance papers, standards. and a valid driving licence with you. -
Page 21: Engine Oil
It is a specially formulated oil for vehicles with DTS-i engines. Model Recommended Engine oil Pulsar 220 Bajaj DTS-i 20W50 Bajaj DTS-i 10W50 Synthetic A: Oil Filler Cap, B: Oil Level Inspection Window Engine Oil Level Checking : •... -
Page 22: Wheels - Tyre
28 PSI case of puncture the rate of air leak is very slow, hence customer can easily drive the Rear (Solo) 28 PSI Pulsar 220 vehicle upto nearest puncture repair shop for removing puncture. Rear (with Pillion) 32 PSI CAUTION : Tubeless tyres are fitted in this motorcycle. -
Page 23: Periodic Maintenance Information
Periodic Maintenance Information MIN. Front Brake Fluid Level : • Front brake fluid master cylinder reservoir is located near RH switch on handle bar. • To check oil level, keep vehicle on Center stand with handle bar in straight position. •... - Page 24 Periodic Maintenance Information Battery : CAUTION : Do not drive/run vehicle in 12V-9 Ah MF battery disconnected condition. It may lead • Battery is located to damage of electrical /electronic inside ‘Side Cover’ components. • Warranty on battery is 18 months from the •...
- Page 25 Periodic Maintenance Information Spark Plug Drive Chain Slackness • Chain slackness will have to be adjusted • Remove spark plugs by using plug whenever required. spanner. • Std. Chain slackness 20 ~ 30 mm. • Clean the spark plugs. • Marking on chain adjusters should be •...
- Page 26 Periodic Maintenance Information Drive Chain Drive Chain Lubrication Drive chain must be cleaned & lubricated as Method of O-ring Chain Lubrication : per periodic maintenance schedule. • Park vehicle perpendicular to the ground on level surface. Clean the chain by using lint free cloth (If Drive Chain (O-ring type ) excessive mud / slush found approach Bajaj •...
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Page 27: Free Service Guidelines
Free Service Guidelines Customer ID : Instruction to avail Free Service through Periodic Service Criteria Digitized Free Service Coupon Please follow following procedure : - Service Days • Please provide your mobile number to Dealer at the time of buying of new Bajaj Vehicle. 1st Free 30~45 500~750... -
Page 28: Periodic Maintenance & Lubrication Chart
Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 Water wash & dry the vehicle Ensure to prevent water ... - Page 29 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 Air filter cover ‘O’ ring CL,R 10. In line paper filter 11. Fuel cock paper filter. 12.
- Page 30 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 20. Silencer tail pipe cleaning** 21. Brake cam & brake pedal pivot pin C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R Use AP grease.
- Page 31 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 29. Handle bar control switches C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use WD40 spray contacts cleaning 30.
- Page 32 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 38. Coolant level in expansion tank** Use recommended 'Ready to use coolant'. 39. Coolant hose damage/clamps/leakage** 40.
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Page 33: Non Use Maintenance
Non-Use Maintenance Non-use maintenance is necessary if a vehicle wheels. remains off road for a longer duration (more • Do not apply oil on front brake disc, to than 15 days**). The correct and careful non- prevent rusting. If the front brake disc rusts use maintenance carried out before storing during storage, do not attempt to clean it the vehicle will prevent the vehicle from... -
Page 35: Delivery Certificate
Delivery Certificate FRAME NO. ENGINE NO. Sold on.: Customer’s Name Mr/Mrs/Miss : Address Contact No. : I have taken possesion of motorcycle along with the following items. 1. Owner's Manual 5. Standard Accessories 2. 2 nos of key 6. Battery Make ___________ Sr. -
Page 36: Warranty Scope & Limit
Warranty : Scope & Limit Bajaj Auto Limited gives the following warranty in respect though their dealer will give full assistance in preferring “Pulsar 220 DTS-i” such claims. of the motorcycle manufactured by them. Bajaj Auto Limited undertake no liability in the matter of... - Page 37 Warranty : Scope & Limit to remove and despatch the part / parts attributing to Part C : the manufacturing defect to the Company. Further this warranty is NOT applicable to : b. Produces the Owner's Manual, in original, to enable 1.
- Page 38 Bajaj Auto Limited affects its This warranty is the entire written warranty given by Bajaj performance and reliability. Auto Limited for “Pulsar 220 DTS-i” motorcycle’ and no other dealer or its or his agent or employee is authorised to extend or enlarge this warranty.
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Page 39: Battery Warranty Card
BATTERY WARRANTY CARD MAKE OF BATTERY : ......MFG. CODE OF BATTERY : SR.NO.: TYPE OF BATTERY : DATE OF SALE : NAME OF OWNER AND ADDRESS : TYPE OF VEHICLE : REG. NO.: FRAME NO.: ENGINE NO.: SERVICE RECORD * Code For Remarks: Specific Dealer’s Stamp... - Page 40 TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS IN CASE OF CLAIM Name of Dealer & Code :__________________________________________________________________ __________________________________________________________________________________________ Date of claim :________________________________________________Battery Type :_______________ Serial No. :__________________________________________________Date of Fitment :______________ Failure Mode (Please tick as applicable) • Loose connection •...
- Page 41 Use only Bajaj Genuine Parts synthetic...
- Page 42 We are committed to provide the best of sales & service experience, however should you require any additional assistance, please call our Call centre on the number given below. State Phone Number State Phone Number A.P. / Telangana 040 33992453 N.Delhi / Haryana 011 33992453 Bihar...