Table of Contents
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Table of Contents
Description
Safety and Warning information :
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3
Warning : This indicates that a potential
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hazard or injury to you or other persons &
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to the vehicle can happen, if advice
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provided is not followed.
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10
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Caution : This indicates that a potential
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hazard which could result in vehicle
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damage, if advice provided is not
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followed.
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Notice:
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The description and illustration in this booklet
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are not to be taken as binding on the
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manufacturers. The essential features of the
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type described and illustrated herein remaining
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unaltered. Bajaj Auto Limited reserves the
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right to carry out at any moment without
being obliged to bring this booklet upto-date
& to do modifications on the vehicle, parts or
accessories as may be convenient and
necessary.
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Summary of Contents for Pulsar RS 200
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Page 1: Table Of Contents
Table of Contents Description Safety and Warning information : 1. Technical Specifications 2. Identification Data Warning : This indicates that a potential 3. Location of Parts hazard or injury to you or other persons & 4. Steering cum Ignition lock to the vehicle can happen, if advice 5. -
Page 2: Technical Specifications
Technical Specifications Engine : 4 Stroke, Single Cyl. Front & Rear Brake : Disc Brake Fuel Tank Capacity Bore x Stroke : 72.0 mm x 49.0 mm Full : 13 liters Engine Displacement : 199.5 cc : 11 + 0.5 : 1 Compression Ratio Dimensions : 1400 + 100 RPM... - Page 3 Technical Specifications Electrical System : 12 Volts DC Side Stand Indicator : LCD : Twin Projector ABS Indicator : LED - Yellow Head Lamp Rear No. Plate Lamp : LED 55W - Low Beam Horn : 12V DC 65W - High Beam Battery : 12V , 8Ah VRLA Position Lamp...
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Page 4: Identification Data
Identification Data The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Engine Number Location On LH Side Crankcase Near Gear Change Lever (Alpha-Numeric - 11 Digits) Frame Number Location On Seal Lock Mounting Bracket... -
Page 5: Location Of Parts
Location of Parts Grab Digital Speedometer Front Brake Pillion Seat Rider Seat Handle Lever Front Number Plate Rear Number Plate Front Fork Nitrox Rear Shock Absorber Rear Brake Rear Disc Brake Front Disc Brake Pedal... -
Page 6: Steering Cum Ignition Lock
Steering cum Ignition Lock Steering cum Ignition Lock : To Lock the Steering : To lock the steering, turn the handle bar to the left side. Push & It has three positions. release the key. Turn the key to “LOCK” position and remove the key. -
Page 7: Fuel Tank Cap
Fuel Tank Cap / Fuel Tap Fuel Tank Cap Fuel Tank Cap • To open the fuel tank cap, open the flap. Insert the key in the lock and turn it clockwise and lift fuel tank cap. • ‘Fuel Tank Cap’ gets locked when pushed back into place. -
Page 8: Speedometer Details
Speedometer Details Speedometer display will work when, only both 6. Low Battery Indicator : It indicates battery needs Ignition switch & kill switch are in ‘ON’ position. charging. 1. Fuel Level Indicator: It shows fuel level in fuel tank. 7. Malfunction Indicator ( ) :It blinks whenever any abnormality is noticed in fuctioning of FI system 2. - Page 9 Speedometer Details Speedometer Details 10. Bajaj Logo : Bajaj logo flying ‘B’ continuously glows. and subsequently at each 5000 kms. Icon will continue to glow till it is reset. This icon is to be 11. Mode Button : Mode button used for changing the reset after service is carried out.
- Page 10 Speedometer Details Speedometer Details 19. Set Button : Set button used for setting Clock & Coolant Temperature Indicator Low Battery Indicator Service reminder. Low Oil Pressure 20 ABS Indicator (Yellow) ( ) : With ignition switch Malfunction Indicator ‘ON’ & Kill switch ‘ON’ the ABS indicator glows. When vehicle speed is more than 10 km/hr the ABS Instructions : indicator goes off, if this indicator glows while vehicle...
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Page 11: Speedometer Setting
Speedometer Setting 1. Trip Meter Reset : Vehicle speed should always be reduced during extreme road conditions. The braking distance for motorcycle equipped with an • Mode & Set push button is provided for selecting & anti-lock braking system may be longer than for those without it resetting ‘ODO/TRIP1/TRIP2’. - Page 12 Speedometer Setting 1. Press 'Mode' push button TRIP1 Mode selected for less than 2 sec. 2. Press 'Mode' & 'Set' ‘:’ stops blinking push button together Digits start blinking for more than 2 sec. Press 'Mode' button for Hour digits will TRIP1/2 less than 1 sec.
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Page 13: Control Switches
Control Switches Left Handle Bar Switches C. Horn Button : ( ) Press button for sounding horn. A. High/Low Switch : When headlight is ON, D. Pass Switch : Press the switch to flash High or Low beam can be selected with the head light. - Page 14 Control Switches F. Starter Button : Starter button operates the electric starter when clutch lever is depressed with transmission in any gear. It is recommended to start the engine with the transmission in neutral. G. Engine Kill Switch : The engine kill switch is for emergency use.
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Page 15: Rear Seat / Tool Kit
Rear Seat / Tool Kit Tool Kit Removal of Rear Seat Tool Kit Location • Insert Key into lock (A) • It is located below the ‘Rear seat’. • Turn the key clock wise. • 2 rubber straps are provided to hold the •... -
Page 16: Front Seat / Battery
Front Seat / Battery Battery Removal of Front Seat Battery • First remove ‘Rear seat’. • It is located below ‘Front seat’. • Remove ‘Front seat’ mounting bolts (B). • Pull back rear end of ‘Front seat’. • Take out ‘Front seat’. -
Page 17: Fitment Of Front & Rear Seat
Fitment of Front & Rear Seat Front seat lug & bracket Fitment of ‘Front Seat’ Fitment of ‘Rear Seat’ • Match the lugs of ‘Front seat’ (A) with • First make sure ‘Front seat’ is fitted chassis bracket (B). properly. •... -
Page 18: Daily Safety Checks
Daily Safety Checks Before riding motorcycle be sure to check • Brake Fluid level above MIN mark following items. Please give proper importance provided on reservior, applicable to disc to these checks and perform all of them brake vehicle. before riding motorcycle. •... -
Page 19: How To Ride Your Bike
How to Ride Your Bike 1. Starting The Engine : 2. Shifting Gears : • Turn ignition switch key to ‘ ’ position. • Close throttle & depress the clutch. • Keep kill switch in ‘ ’ position. • Shift into next higher or lower gear. •... - Page 20 How to Ride Your Bike 4. Braking : • Close the throttle completely, leaving the clutch engaged (except where shifting gears) so that the engine braking will help slow down the motorcycle. • Shift down one gear at a time so that you are in Neutral when you come to a complete Gear shifting Gear shifting Lever...
- Page 21 How to Ride Your Bike 6. Parking the Vehicle : 7. Running IN Proper running-in is important for better life & trouble free performance of the vehicle. Parking using side stand. • During first 2000 kms running-in period do • Support the motorcycle on a firm level not exceed following speed limits.
- Page 22 How to Ride Your Bike Fuel Saving Tips : Ensure following maintenance points to get optimum performance from your bike. A well maintained vehicle and good driving can contribute a lot to the saving of feul. Fuel Check fuel lines & connections Following are a few simple fuel saving tips.
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Page 23: Safe Riding Tips
Safe Riding Tips Safe Riding Tips • Drive cautiously. Start early & reach your destination safely. • Always wear Helmet while riding. Your helmet should conform to appropriate Safety standards. • Always carry vehicle registration & insurance papers, and a valid driving licence with you. •... -
Page 24: Engine Oil
Engine Oil Recommended Engine Oil: Model Recommended Engine oil Grade Pulsar SAE 20W50 API ‘SL’, or JASO ‘MA’ 200 RS A : Oil Filler • Engine oil replacement frequency : 1 service & then every 5,000 Km. B : Oil Level •... -
Page 25: Wheels - Tube Less Tyre
25 PSI removal of tyre. The tyre side walls in contact with wheel rim seals air. Rear (Solo) 28 PSI Pulsar RS 200 Removing Front Wheel : Rear (with Pillion) 32 PSI • Park vehicle perpendicular to the ground on level surface as mentioned in page no. -
Page 26: Battery
Battery • It is always recommended to hand over the same to an Authorised battery / Bajaj dealer for proper disposal. • When low battery icon pops-up on speedometer display, it is advised to get in touch with Bajaj dealer & get it charged immediately. -
Page 27: Engine Cooling System / Coolant
Engine Cooling System Radiator Assembly Expansion Tank Radiator Cooling Fan Note : • Coolant is provided for cooling of engine. Fan will start at temperature 98 C and stops at • Water pump in the engine circulates the coolant in cooling system. 92 C. - Page 28 Coolant Coolant Specifications : Antifreeze ready mix (Recommended Brand- Motul : Moto cool expert, Coolant level Castrol : Radicool inspection window Total coolant quantity : 1000 ml. (750~780 ml in radiator & 220~230 ml expansion tank). Coolant Top up • Park vehicle perpendicular to the ground on level surface by using side stand.
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Page 29: Spark Plug
Periodic Maintenance Information Spark Plug Drive Chain Slackness • Chain slackness will have to be adjusted • Remove spark plugs by using plug whenever required. spanner. • Std. Chain slackness 15 ~ 25 mm. • Clean the spark plugs. • Marking on chain adjusters should be •... - Page 30 Periodic Maintenance Information Drive Drive Chain Chain Cleaning Lubrication Drive chain must be cleaned & lubricated as Method of O-ring Chain Lubrication : per periodic maintenance schedule. • Park vehicle perpendicular to the ground on level surface. Clean the chain by using lint free cloth (If Drive Chain (O-ring type ) excessive mud / slush found approach Bajaj •...
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Page 31: Brake Fluid
Brake Fluid Front Rear Brake Brake Fluid Fluid Reservior Reservior Front & Rear Brake Fluid Level Brake Fluid Replacement • Front brake fluid reservior is located on RH • Change the brake fluid of the front & rear side of Handle bar. brake according to service schedule. -
Page 32: Periodic Maintenance & Lubrication Chart
Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Remarks Operation Servicing 4500 9500 14500 19500 24500 29500 5000 10000 15000 20000 25000 30000 Ensure to prevent water entry in Clean the vehicle with water wash & dry Petrol tank, Silencer & electrical completely parts.Use caustic free detergent for washing. - Page 33 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Remarks Operation Servicing 4500 9500 14500 19500 24500 29500 5000 10000 15000 20000 25000 30000 Clean at every 2000 kms Air filter drain tube Silencer drain hole cleaning C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R Brake pedal pivot pin Use recommended AP grease.
- Page 34 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Remarks Operation Servicing 9500 14500 19500 24500 29500 4500 5000 10000 15000 20000 25000 30000 C,A C,A Steering play Use recommended WD40 Ignition switch barrel cleaning & handle bar C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL spray control switches contacts cleaning,...
- Page 35 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Subsequent Operation Servicing 4500 19500 24500 29500 9500 14500 5000 10000 15000 20000 25000 30000 Coolant hose damage/clamps/leakage Radiator fins * It is strongly recommended to use specified grade only , In case of any other engine oil of same specifications is used the frequency would be every 5000 kms C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate Note: periodic parts / lubricants as per periodic maintenance &...
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Page 36: Non Use Maintenance
Non-Use Maintenance Non-use maintenance is necessary if a vehicle with soap water. The rust will go off automatically during first few application of remains off road for a longer duration (more brake. than 15 days**). The correct and careful non- ** For Battery : use maintenance carried out before storing a.
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