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Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
2007
FZ1-N(W)
FZ1-S(W)
FZ1-SA
SERVICE MANUAL
5D0-28197-E0
email: info@motomatrix.co.uk

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Summarization of Contents

General Information
Identification
Details on vehicle identification number and model label.
Features
Overview of the motorcycle's features, including the FI system.
Important Information
Guidance on preparation for removal, disassembly, and parts.
Checking the Connections
Procedure for checking leads, couplers, and connectors for issues.
Special Tools
List of necessary special tools with part numbers and reference pages.
Specifications
General Specifications
Overall dimensions, weight, and maximum load for the vehicle.
Engine Specifications
Detailed technical data for the engine, including dimensions and capacities.
Chassis Specifications
Technical data for chassis components like wheels, tires, and suspension.
Electrical Specifications
Specifications for electrical system components like battery, ignition, and lighting.
Tightening Torques
Torque specifications for various fasteners in engine and chassis assemblies.
Lubrication Points and Lubricant Types
Guide to lubrication points and recommended lubricant types for engine and chassis.
Lubrication System Chart and Diagrams
Diagrams illustrating the engine oil lubrication system flow.
Cooling System Diagrams
Diagrams showing the routing and components of the cooling system.
Cable Routing
Instructions and diagrams for routing various cables and hoses on the vehicle.
Periodic Checks and Adjustments
Periodic Maintenance
Recommended checks and adjustments for regular maintenance.
Introduction
Overview of preventive maintenance procedures for reliable vehicle operation.
Engine
Procedures for checking and adjusting engine components.
Chassis
Procedures for checking and adjusting chassis components like brakes and suspension.
Electrical System
Procedures for checking and maintaining electrical system components.
Chassis
General Chassis
Procedures for removing and installing general chassis parts like seat and covers.
Front Wheel
Procedures for removing, checking, and installing the front wheel and its components.
Rear Wheel
Procedures for removing, checking, and installing the rear wheel and its components.
Front Brake
Procedures for checking, replacing, and servicing front brake components.
Rear Brake
Procedures for checking, replacing, and servicing rear brake components.
ABS (Anti-Lock Brake System)
Information and procedures related to the ABS system components and maintenance.
Handlebar
Procedures for removing, checking, and installing the handlebar assembly.
Front Fork
Procedures for removing, disassembling, and assembling the front fork legs.
Steering Head
Procedures for removing, checking, and installing the steering head components.
Rear Shock Absorber Assembly
Procedures for handling, removing, checking, and installing the rear shock absorber.
Swingarm
Procedures for removing, checking, and installing the swingarm assembly.
Chain Drive
Procedures for removing, checking, and installing the drive chain and sprockets.
Engine
Engine Removal
Step-by-step guide for removing the engine assembly from the vehicle.
Camshafts
Procedures for removing, checking, and installing camshafts and related parts.
Cylinder Head
Procedures for removing, checking, and installing the cylinder head assembly.
Valves and Valve Springs
Procedures for removing, checking, and installing valves and valve springs.
Generator
Procedures for removing and installing the generator assembly.
Starter Clutch
Procedures for removing, checking, and installing the starter clutch assembly.
Crankshaft Position Sensor
Procedures for removing, installing, and checking the crankshaft position sensor.
Electric Starter
Procedures for removing, disassembling, checking, and assembling the starter motor.
Clutch
Procedures for removing, checking, and installing clutch components.
Shift Shaft
Procedures for removing, checking, and installing the shift shaft and stopper lever.
Oil Pump
Procedures for removing, checking, and assembling the oil pump and related parts.
Crankcase
Procedures for separating, disassembling, checking, and assembling the crankcase.
Crankshaft
Procedures for removing, checking, and installing crankshaft and related components.
Transmission
Procedures for removing, checking, and installing transmission components.
Cooling System
Radiator
Procedures for removing, checking, and installing the radiator.
Oil Cooler
Procedures for checking and installing the oil cooler.
Thermostat
Procedures for checking, assembling, and installing the thermostat assembly.
Water Pump
Procedures for removing, disassembling, checking, and assembling the water pump.
Fuel System
Fuel Tank
Procedures for removing, checking, and installing the fuel tank and pump.
Throttle Bodies
Procedures for removing, checking, and adjusting throttle bodies and injectors.
Air Induction System
Procedures for checking and installing the air induction system components.
Electrical System
Ignition System
Circuit diagram and troubleshooting for the ignition system.
Electric Starting System
Circuit diagram and troubleshooting for the electric starting system.
Charging System
Circuit diagram and troubleshooting for the charging system.
Lighting System
Circuit diagrams and troubleshooting for the lighting system.
Signaling System
Circuit diagrams and troubleshooting for the signaling system.
Cooling System
Circuit diagram and troubleshooting for the cooling system.
Fuel Injection System
Circuit diagrams, troubleshooting, ECU diagnostics, and fault code tables.
Fuel Pump System
Circuit diagram and troubleshooting for the fuel pump system.
Immobilizer System
Circuit diagram, general info, part replacement, and troubleshooting for the immobilizer.
ABS (Anti-Lock Brake System)
Circuit diagrams, component charts, and detailed troubleshooting for the ABS system.
Electrical Components
Checks for various electrical components like switches, bulbs, fuses, relays, and sensors.
Troubleshooting
Troubleshooting
General troubleshooting guide for common issues.
General Information
Basic information and notes for effective troubleshooting procedures.
Starting Failures
Troubleshooting steps for issues related to engine starting.
Incorrect Engine Idling Speed
Troubleshooting for problems with abnormal engine idling speed.
Poor Medium-and-High-Speed Performance
Troubleshooting steps for reduced performance at medium to high speeds.
Faulty Gear Shifting
Troubleshooting for issues related to gear shifting.
Shift Pedal Does Not Move
Troubleshooting steps when the shift pedal is not moving.
Jumps Out of Gear
Troubleshooting steps for the motorcycle jumping out of gear.
Faulty Clutch
Troubleshooting steps for clutch-related problems like slipping or dragging.
Overheating
Troubleshooting steps for engine overheating issues.
Over Cooling
Troubleshooting steps for engine over cooling issues.
Poor Braking Performance
Troubleshooting steps for reduced braking performance.
Faulty Front Fork Legs
Troubleshooting steps for issues related to the front fork legs.
Unstable Handling
Troubleshooting steps for problems causing unstable vehicle handling.
Faulty Lighting or Signaling System
Troubleshooting steps for lighting and signaling system failures.
Troubleshooting at the ABS Warning Light
Troubleshooting guide for ABS warning light indications and related issues.

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