Table of Contents
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Chapters
Table of Contents
Related Manuals for Yamaha FZ1-SV
Summarization of Contents
General Information
Identification
Details vehicle identification number and model label location for ordering parts.
Features
Explains the function and components of the Fuel Injection (FI) system.
Instrument Functions
Describes the multi-function meter unit, tachometer, and clock functions.
Important Information
Provides guidelines for removal/disassembly preparation, parts, and general service information.
Checking the Connections
Instructions on checking leads, couplers, and connectors for stains, rust, and moisture.
Special Tools
Lists necessary special tools with part numbers and reference pages for tune-up and assembly.
Specifications
General Specifications
Covers overall dimensions, weight, and model variations.
Engine Specifications
Details engine type, displacement, bore, stroke, fuel type, and oil specifications.
Chassis Specifications
Details chassis components like wheels, tires, brakes, and suspension specifications.
Electrical Specifications
Covers system voltage, ignition, battery, lights, and indicator specifications.
Tightening Torques
Specifies general and component-specific tightening torques for fasteners.
Lubrication Points and Lubricant Types
Lists lubrication points for engine and chassis and recommended lubricants.
Lubrication System Chart and Diagrams
Provides charts and diagrams illustrating the engine oil lubrication system.
Cooling System Diagrams
Illustrates the flow and components of the cooling system.
Cable Routing
Guides on the correct routing of various cables and hoses on the motorcycle.
Periodic Checks and Adjustments
Periodic Maintenance
Outlines the maintenance schedule for various components based on mileage and time.
Engine
Details checks and adjustments for engine components like valves, oil, and cooling system.
Chassis
Details checks and adjustments for chassis components like brakes, wheels, steering, and suspension.
Electrical System
Details checks for electrical components such as battery, fuses, lights, and switches.
Chassis
General Chassis
Procedures for removing and installing general chassis parts like seats and covers.
Front Wheel
Procedures for removing, disassembling, checking, and installing the front wheel.
Rear Wheel
Procedures for removing, disassembling, checking, and installing the rear wheel.
Front Brake
Procedures for removing, disassembling, and checking front brake components.
Rear Brake
Procedures for removing, disassembling, and checking rear brake components.
Handlebar
Procedures for removing, checking, and installing the handlebar and associated controls.
Front Fork
Procedures for removing, disassembling, checking, and assembling the front fork legs.
Steering Head
Procedures for removing, checking, and installing the steering head components.
Rear Shock Absorber Assembly
Procedures for removing, handling, disposing, and checking the rear shock absorber.
Swingarm
Procedures for removing, checking, and installing the swingarm.
Chain Drive
Procedures for removing, checking, and installing the drive chain and sprockets.
Engine
Engine Removal
Step-by-step instructions for removing the engine from the vehicle.
Camshafts
Procedures for removing, checking, and installing camshafts and related parts.
Cylinder Head
Procedures for removing, checking, and installing the cylinder head.
Valves and Valve Springs
Procedures for removing, checking, and installing valves, springs, and guides.
Generator
Procedures for removing and installing the generator assembly.
Starter Clutch
Procedures for removing, checking, and installing the starter clutch components.
Crankshaft Position Sensor
Procedures for removing and installing the crankshaft position sensor.
Electric Starter
Procedures for removing, disassembling, checking, and installing the starter motor.
Clutch
Procedures for removing, disassembling, checking, and installing the clutch assembly.
Shift Shaft
Procedures for removing, checking, and installing the shift shaft and stopper lever.
Oil Pump
Procedures for removing, disassembling, checking, and installing the oil pump and related parts.
Crankcase
Procedures for separating, disassembling, checking, and assembling the crankcase.
Crankshaft
Procedures for removing, checking, and installing the crankshaft and connecting rods.
Transmission
Procedures for removing, disassembling, checking, and installing the transmission components.
Cooling System
Radiator
Procedures for removing, checking, and installing the radiator and its components.
Oil Cooler
Procedures for removing, checking, and installing the oil cooler.
Thermostat
Procedures for removing, checking, assembling, and installing the thermostat.
Water Pump
Procedures for removing, disassembling, checking, and assembling the water pump.
Fuel System
Fuel Tank
Procedures for removing and installing the fuel tank and fuel pump assembly.
Throttle Bodies
Procedures for checking and adjusting throttle bodies, sensors, and related systems.
Checking the Injectors
Instructions for checking the condition of the fuel injectors.
Checking the Throttle Bodies
Instructions for checking throttle bodies for damage and fuel passage obstructions.
Checking the Fuel Pressure
Procedure for measuring the fuel pressure in the fuel injection system.
Adjusting the Throttle Position Sensor
Procedure to adjust the angle of the throttle position sensor for proper operation.
Adjusting the Sub-Throttle Position Sensor
Procedure to adjust the sub-throttle position sensor's full open angle.
Checking the Thermo Wax
Instructions for checking the thermo wax for damage.
Adjusting the Thermo Wax
Procedure to adjust the thermo wax end face distance for proper operation.
Air Induction System
Procedures for removing and checking the air cut-off valve assembly and hoses.
Electrical System
Ignition System
Covers circuit diagrams, troubleshooting, and checks for the ignition system.
Electric Starting System
Covers circuit diagrams, operation, and troubleshooting for the electric starting system.
Charging System
Covers circuit diagrams and troubleshooting for the charging system.
Lighting System
Covers circuit diagrams and troubleshooting for the lighting system.
Signaling System
Covers circuit diagrams and troubleshooting for the signaling system.
Cooling System
Covers circuit diagrams and troubleshooting for the cooling system.
Fuel Injection System
Covers circuit diagrams, troubleshooting, ECU self-diagnostics, and fault codes.
Fuel Pump System
Covers circuit diagrams and troubleshooting for the fuel pump system.
Immobilizer System
Covers circuit diagrams, general information, key registration, and troubleshooting for the immobilizer system.
Electrical Components
Detailed checks for various electrical components like switches, bulbs, fuses, battery, relays, and sensors.
Troubleshooting
General Information
Provides general guidelines and notes for troubleshooting procedures.
Starting Failures
Lists possible causes and checks for engine starting failures.
Incorrect Engine Idling Speed
Lists possible causes and checks for incorrect engine idling speed.
Poor Medium-and-High-Speed Performance
Troubleshooting steps for poor engine performance at medium and high speeds.
Faulty Gear Shifting
Troubleshooting steps for difficulties with gear shifting.
Shift Pedal Does Not Move
Troubleshooting steps for a shift pedal that fails to move.
Jumps Out of Gear
Troubleshooting steps for the transmission jumping out of gear.
Faulty Clutch
Troubleshooting steps for clutch issues such as slipping or dragging.
Overheating
Troubleshooting steps for engine overheating problems.
Overcooling
Troubleshooting steps for engine overcooling problems.
Poor Braking Performance
Troubleshooting steps for issues leading to poor braking performance.
Faulty Front Fork Legs
Troubleshooting steps for problems related to the front fork legs, such as leaks or bends.
Unstable Handling
Troubleshooting steps for issues causing unstable vehicle handling.
Faulty Lighting or Signaling System
Troubleshooting steps for failures in the lighting and signaling systems.
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