Table Of Contents - Honeywell HW5500 - 5500 Portable Generator Service Manual

CONTENTS
IMPORTANT SAFETY INSTRUCTIONS
WARRANTIES ............................................................................................................... 2-1
NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY
NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY
NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY
SPECIFICATIONS AND WIRING DIAGRAMS
SPECIFICATIONS ....................................................................................................................................3-1
BOLT AND FASTENER TORQUE INFORMATION
WIRING DIAGRAMS
COMPONENTS .............................................................................................................. 4-1
PREPARING FOR SERVICE
REQUIRED TOOLS
TRANSPORTING GENERATOR
SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE
MAINTENANCE ............................................................................................................. 7-1
CONSUMER MAINTENANCE SCHEDULE
AIR FILTER MAINTENANCE
CLEANING FUEL SEDIMENT CUP
SPARK PLUG SERVICE
CLEANING SPARK ARRESTOR SCREEN
VALVE LASH ...........................................................................................................................................7-7
GOVERNOR ADJUSTMENT
GOVERNOR RANGE ADJUSTMENT ......................................................................................................7-7
BATTERY SERVICE
TROUBLESHOOTING
ELECTRICAL DIAGNOSTICS (HW3000/L MODELS)
ELECTRICAL DIAGNOSTICS (ALL MODELS EXCEPT HW3000/L)
ENGINE DIAGNOSTICS (ALL MODELS)
SERVICE AND DISASSEMBLY
CONTROL PANEL
ENGINE AND ALTERNATOR
ALTERNATOR .........................................................................................................................................9-3
FUEL TANK SYSTEM
EVAPORATIVE EMISSIONS CONTROL SYSTEM
MUFFLER .................................................................................................................................................9-6
CARBURETOR ........................................................................................................................................9-7
STARTING SYSTEM ................................................................................................................................9-8
RECOIL STARTER
FAN COVER ...........................................................................................................................................9-10
WHEEL, LEG, & HANDLE ASSEMBLY (HW3000/L MODELS) .............................................................9-11
WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L)
INDEX .......................................................................................................................... 10-1
Honeywell Portable Electrical Generator Service Manual
................................................................................................................................3-3
......................................................................................... 5-1
.................................................................................................................................5-1
.............................................................................................................5-1
.............................................................................................7-1
...................................................................................................................7-3
.........................................................................................................7-5
..........................................................................................................................7-5
.............................................................................................7-6
...................................................................................................................7-7
................................................................................................................................7-8
................................................................................................... 8-1
..............................................................................................8-10
.................................................................................... 9-1
...................................................................................................................................9-1
..................................................................................................................9-2
..............................................................................................................................9-4
..................................................................................................................................9-9
....................................................................... 1-1
.............................................................. 3-1
.................................................................................3-2
.............................................................................8-2
......................................................8-6
.................................................................................9-5
............................................2-1
..........................................2-2
.........................2-4
............................... 6-1
......................................9-12
www.honeywellgenerators.com i