CLARKE ENCORE L17 OPERATOR'S MANUAL Pdf Download

Operator Safety Instructions

DANGER Statements and Consequences

Explains severe injury or death from ignoring DANGER statements.

WARNING Statements and Consequences

Explains injury or property damage from ignoring WARNING statements.

CAUTION Statements and Consequences

Explains machine or property damage from ignoring CAUTION statements.

Importance of Reading Manual and Training

Emphasizes reading the manual and proper training for safe operation.

Machine Assembly and Inspection Safety

Warns against operating an incomplete machine and stresses inspection.

Flammable Materials and Explosion Hazard

Warns about explosion risk near flammable materials and vapors.

Battery Explosion Hazard and Charging Safety

Discusses explosion risk from battery gases and safe charging practices.

Battery Handling Safety Precautions

Outlines safety measures for working with batteries, including PPE.

Charger Cord Safety

Warns about electrocution risk from damaged charger power cords.

Safe Operating Position

Instructs to operate the machine only from the rear for safety.

Machine Weight and Transport Safety

Advises on safe lifting, moving, and transporting heavy machines.

Machine Stability and Toppling Hazards

Warns about toppling hazards on edges, stairs, or docks.

Unauthorized Maintenance Warning

States that maintenance and repairs must be done by authorized personnel.

Machine Alteration Warning

Warns that unauthorized modifications void warranty and can cause injury.

Electrical Component Moisture Hazard

Advises keeping electrical components dry and using the machine for dry use only.

Machine Label and Instruction Compliance

Stresses the importance of observing all labels and instructional information.

Wet Floor Surface Hazard

Warns about slippery wet floors and the need for caution signs.

Waste Water Discharge Regulations

Discusses environmental hazards and legal regulations for waste water discharge.

Brush Usage Safety

Advises to use only specified brushes for safety and performance.

Machine Usage Restrictions

Prohibits using the machine for moving objects or as furniture.

Genuine Parts Warranty Clause

States that using non-genuine parts voids the warranty.

Battery Disposal Requirements

Mandates environmentally acceptable disposal of lead acid batteries.

Machine Introduction

Introduction and Machine Specifications

Introduces the Encore S17/L17 automatic scrubbers and their basic features.

Procedures For Transporting

Loading Machine into Van or Truck

Step-by-step guide for safely loading the machine into a vehicle.

Transporting Machine Safely

Emphasizes safety precautions for moving the heavy machine.

Toppling Hazard During Transport

Warns about toppling hazards when moving the machine on ramps or docks.

Unloading Machine from Van or Truck

Detailed steps for safely unloading the machine from a vehicle.

Assistance Required for Unloading

Advises using two people to assist in moving the machine down a ramp.

Symbols Used on Encore S17 and L17

Warning Symbol

Identifies the general warning symbol used on the machine.

Power Symbol

Shows the symbol for the machine's power control.

Traverse Speed Control Symbol

Indicates the symbol for controlling traverse speed on L models.

Battery Meter Symbol

Shows the symbol representing the battery charge indicator.

Solution Control Symbol

Represents the symbol for adjusting solution flow.

Brush Up/Down Symbol

Symbol for controlling the brush head position.

Vacuum/Squeegee Control Symbol

Symbol for operating the vacuum and squeegee system.

AC Power Indicator Symbol

Symbol for the AC power indicator light.

Warning Label with Parking Brake

Displays the warning label featuring parking brake information.

Warning Label without Parking Brake

Displays the warning label without parking brake information.

Machine Control Panel

Electrical Power Indicator

Explains the function and illumination of the electrical power indicator.

Key Switch Operation

Describes the use of the key switch for control panel activation and security.

Machine Power ON/OFF Buttons

Details how to turn the machine's control panel on and off.

Self-Diagnostics and Fault Reset

Explains self-diagnostic features and how to reset the machine.

Automatic Power Saving Feature

Describes the automatic shut-off feature for battery power saving.

Battery Meter Function

Explains the battery meter's indication of charge level and function cutoff.

Control Handle Operation

Identifies the control handles and their purpose for guiding the machine.

Traverse Speed Control Knob

Details how to adjust the machine's traverse speed using the knob.

Forward/Reverse Switch Operation

Explains the function of forward/reverse switches for movement and brush activation.

Reverse Switch Function (L Models)

Describes the reverse switch's role in controlling machine direction on L models.

Brush Motor Control Buttons

Explains how to use buttons to lower/raise brush head and activate motors.

Solution Flow Control Buttons

Details how to regulate the flow of cleaning solution to the floor.

Vacuum Motor Activation

Explains how to activate the vacuum motor using the squeegee handle.

Circuit Breaker Locations and Functions

Identifies circuit breaker locations and their respective circuits.

Squeegee Lift Handle Operation

Explains the function of the squeegee lift handle for raising/lowering the squeegee.

Float Shut Off Mechanism

Describes the float shut-off switch in the recovery tank for vacuum motor.

Parking Brake Operation

Details the use of the parking brake for operating on gradients.

Parking Brake Usage Caution

Warns against activating the parking brake while the machine is in motion.

How To Prepare the Machine For Operation

Battery Information

Mentions the machine uses two 12-volt batteries located in the battery compartment.

Battery Installation Procedure

Step-by-step instructions for installing the machine's batteries.

Recovery Tank Handling Safety

Warns about potential injury from accidental closure of the recovery tank.

Battery Placement

Instructs on placing batteries into the designated compartment.

Battery Lifting Safety

Advises getting help to lift heavy batteries to prevent injury.

Battery Handling Safety Precautions

Recommends PPE and safety measures when working with batteries.

Recovery Tank Reinstallation

Details the correct procedure for reinstalling the recovery tank.

Secure Recovery Tank Installation

Warns about the recovery tank falling off if not installed correctly.

Hose Reconnection

Guides on reconnecting vacuum and squeegee hoses to the recovery lid.

Battery Charging Prior to Use

Instructs to charge batteries before operating the machine.

Battery Maintenance

Electrolyte Level Maintenance

Explains how to check and maintain the correct electrolyte level in batteries.

Electrolyte Level Damage Warning

Warns of irreversible battery damage if electrolyte levels are incorrect.

Battery Overfilling Caution

Advises against overfilling batteries to prevent damage and discharge.

Distilled Water Requirement for Batteries

States that only distilled water should be used for refilling batteries.

Battery Terminal and Top Cleaning

Details cleaning procedures for battery tops, terminals, and connectors.

Battery Charging

Emphasizes the importance of keeping batteries charged.

Battery Compartment Draining Procedure

Provides steps for draining the battery compartment, including safety measures.

How To Charge The Batteries

Battery Charging Ventilation Hazard

Warns of explosion risk due to inadequate ventilation during charging.

Battery Gas Explosion Hazard

Highlights the explosion risk from battery gases and advises safety measures.

Charging Location Requirements

Specifies requirements for the charging location, including ventilation.

Powering Down for Charging

Instructs on how to turn off the machine's control panel before charging.

Battery Compartment Venting

Explains the need to prop open the recovery tank to vent the battery compartment.

Recovery Tank Venting Safety

Reiterates safety precautions for handling the recovery tank during venting.

On-Board Charger Description

Describes the location and type of the machine's on-board charger.

Charger Connection

Details how to connect the charger to a wall receptacle.

Three-Stage Battery Charging Process

Explains the bulk, absorption, and float stages of the charging sequence.

Absorption Stage of Charging

Describes the absorption stage where voltage is maintained for full charge.

Float and Maintenance Stage of Charging

Explains the float stage for maintaining full charge without overcharging.

Charger Cord Storage

Instructs to unplug and store the charger cord after charging.

Securing Machine After Charging

Details actions to take after charging is completed.

Brush Housing Assembly Removal

Provides instructions on when and how to remove the brush housing assembly.

Installing Rotary Brush or Pad Driver

Step-by-step guide for installing brushes or pad drivers.

Assembled Machine Operation Warning

Warns against operating an improperly assembled machine.

How To Prepare the Machine For Operation

Removing Rotary Brush or Pad Driver

Step-by-step instructions for removing brushes or pad drivers.

Changing or Rotating Cylindrical Brushes

Provides steps for installing or rotating cylindrical brushes.

Machine Assembly Check Before Operation

Reiteration of the danger of operating an incomplete machine.

How To Operate The Machine

Squeegee Operation

Explains how to lower and raise the squeegee for floor wiping.

Squeegee Center Position Function

Describes the function of the squeegee lever's center position.

Filling the Solution Tank

Step-by-step instructions for filling the machine's solution tank.

Wet Floor Hazard During Cleaning

Warns about slippery wet floors created by cleaning solutions.

Flammable Material Hazard During Operation

Warns against using flammable materials with the machine.

Water Temperature Recommendation

Advises on the maximum recommended water temperature for operation.

Basic Machine Operation

Provides initial steps for operating the machine in a safe area.

Initial Traverse Speed Setting

Instructs to set the traverse speed to the lowest setting for initial operation.

Machine Movement Procedure

Outlines the steps required to move the machine.

Straight Line Machine Movement

Instructs to move the machine in a straight direction.

Safe Machine Stopping

Details how to safely stop the machine.

Machine Turning Procedure

Guides on turning the machine left and right.

Floor Cleaning Procedure

Step-by-step instructions for cleaning a floor with the machine.

Wet Floor Hazard during Cleaning

Reiteration of the wet floor hazard warning.

Brush Pressure Adjustment

Explains how to adjust brush pressure for optimal cleaning.

Brush Pressure Impact on Performance

Warns about the impact of brush pressure on breaker tripping and traction.

Continuous Brush Rotation Operation

Advises keeping the machine moving while the brush is rotating.

Pre-wetting Brushes

Describes the process of pre-wetting brushes before operation.

Cleaning Very Dirty Floors

Specific procedure for cleaning heavily soiled floors.

Maintenance

Authorized Maintenance Requirement

States that maintenance and repairs must be performed by authorized personnel.

Emptying Tanks Before Maintenance

Emphasizes emptying tanks before performing any maintenance.

Fastener Tightness Check

Advises ensuring all fasteners are kept tight.

Daily Maintenance Procedures

Lists maintenance tasks to be performed daily for machine longevity.

Pre-Work Period Maintenance Checks

Outlines essential checks and procedures before starting work.

Disconnecting AC Power

Instructs to disconnect AC power from the charger before maintenance.

Charger Cord Storage

Details storing the AC power cord in the machine's storage compartment.

Recovery Lid Screen Filter Check

Ensures the recovery lid screen filter is properly installed and clean.

Recovery Tank Lid Check

Verifies that the recovery tank lid is correctly positioned.

Recovery Drain Hose Valve Check

Ensures the recovery drain hose valve is clean and tightly closed.

Brush/Pad Installation Check

Verifies the correct positioning and installation of the brush or pad.

Brush Housing and Skirt Check

Confirms that the brush housing and skirts are correctly positioned.

Squeegee and Hose Installation Check

Verifies the correct installation of the squeegee and its hose.

Solution Hose Securement

Ensures the solution drain/level indicator hose is properly secured.

Post-Work Maintenance Procedures

Lists essential procedures to perform after completing work.

Draining Solution and Recovery Tanks

Details the process for draining both the solution and recovery tanks.

Flushing Tanks

Provides instructions for flushing the tanks with clean water.

Clearing Tank/Hose Obstructions

Explains how to use a pressure hose to clear obstructions.

Drying Tanks and Valve

Instructs to leave tanks and drain valve open for air drying.

Squeegee Blade Inspection and Cleaning

Details how to inspect, clean, turn, or replace the squeegee blade.

Recovery Lid Gasket Cleaning

Guides on cleaning the recovery lid gasket with a mild solution.

Debris Tray Emptying (Cylindrical Brush)

Explains how to empty the debris tray on machines with cylindrical brush heads.

Battery Water Check After Charging

Advises checking battery water levels and adding distilled water if needed.

Tap Water Battery Damage Warning

Warns that tap water can damage batteries and only distilled water should be used.

Battery Gas Explosion Hazard Warning

Reiteration of the explosion hazard from battery gases.

Battery Charging Reference

Directs users to the relevant section for battery charging instructions.

Weekly Maintenance Procedures

Lists maintenance tasks to be performed on a weekly basis.

Authorized Personnel for Maintenance

Reemphasizes that maintenance and repairs require authorized personnel.

Tank Emptying Before Maintenance Reminder

Reminds users to empty tanks before performing maintenance.

Battery Work Safety Precautions

Stresses wearing PPE when working near batteries.

Battery Filling and Discharge Caution

Warns against overfilling batteries and potential discharge hazards.

Machine Shutdown for Servicing

Instructs to always turn off the machine before performing any service.

Battery Work Safety and No Smoking

Reinforces safety gear and prohibition of smoking when near batteries.

Recovery Tank Emptying for Service

Emphasizes emptying the recovery tank before servicing.

Battery Disconnection and Cleaning

Details disconnecting batteries and cleaning terminals.

Hose Inspection

Instructs to check all hoses for leaks, obstructions, or damage.

Brush Drive Belt Tension Check

Explains how to check and adjust the tension of brush drive belts.

Maintenance For The Squeegee

Removing the Squeegee

Step-by-step instructions for removing the squeegee assembly.

Squeegee Blade Inspection

Guides on inspecting the squeegee blade for wear.

Rotating Worn Squeegee Blade

Explains how to turn a worn squeegee blade for continued use.

Reinstalling the Squeegee

Details the process of reinstalling the squeegee assembly.

Squeegee Adjustment Guide

Explains how to adjust the squeegee for optimal performance.

Adjusting Squeegee Tilt

Provides instructions on how to adjust the squeegee's tilt angle.

Adjusting Squeegee Blade Height

Details the correct height adjustment for squeegee blades.

Authorized Maintenance for Squeegee

Reiterates that squeegee maintenance requires authorized personnel.

Authorized Electrical Repairs

States that electrical repairs must be performed by authorized personnel.

Service Procedure Consultation

Advises consulting authorized service personnel for procedures.

Genuine Parts Usage

Emphasizes using only genuine Clarke parts for repairs.

Accessories

Clarke Care Kit

Lists the Clarke Care Kit and its part number.

29" Squeegee Assembly

Lists the 29" Squeegee Assembly and its part number.

32" Squeegee Assembly

Lists the 32" Squeegee Assembly and its part number.

Rotary Disk Brushes and Pad Assemblies

Lists available rotary disk brushes and pad assemblies with part numbers.

Cylindrical Brushes

Lists available cylindrical brushes with part numbers.

29" Squeegee Blades

Lists available 29" squeegee blades with part numbers.

32" Squeegee Blades

Lists available 32" squeegee blades with part numbers.

How to Correct Problems in the Machine

No Solution Flow Troubleshooting

Provides causes and actions for when there is no solution flow.

Solution Flow Not Stopping Troubleshooting

Addresses issues where solution flow fails to stop.

Water Removal Issues Troubleshooting

Details problems related to the machine not removing all water from the floor.

Battery Running Time Issues Troubleshooting

Covers troubleshooting for batteries not providing normal running time.

Uneven Cleaning Troubleshooting

Addresses causes and solutions for uneven cleaning performance.

Machine Not Running Troubleshooting

Provides troubleshooting steps for when the machine fails to run.

Machine Power Loss Troubleshooting

Covers troubleshooting for the machine losing power.

Final Assembly Diagram

Final Assembly Parts List

Lists parts for the machine's final assembly with reference numbers.

Recovery Tank Assembly Diagram

Recovery Tank Parts List

Lists parts for the recovery tank assembly with reference numbers.

Solution Tank and Front Cover Diagram

Solution Tank and Front Cover Parts List

Lists parts for the solution tank and front cover assembly.

Electrical Assembly Diagram

Electrical Parts List

Lists parts for the electrical assembly with reference numbers.

Control Housing Assembly Diagram

Control Housing Parts List

Lists parts for the control housing assembly with reference numbers.

Squeegee Lift Assembly Diagram

Squeegee Lift Parts List

Lists parts for the squeegee lift assembly with reference numbers.

32" Squeegee Assembly Diagram

32" Squeegee Parts List

Lists parts for the 32" squeegee assembly with reference numbers.

Frame Assembly Diagram

Frame Parts List

Lists parts for the frame assembly with reference numbers.

Cylindrical Head Assembly Diagram

Cylindrical Head Parts List

Lists parts for the cylindrical head assembly with reference numbers.

Rotary Disk Head Assembly Diagram

Rotary Disk Head Parts List

Lists parts for the rotary disk head assembly with reference numbers.

Gearbox Assembly and Parts List

Exploded view diagram and parts list for the gearbox assembly.

Brush Motor Assembly and Parts List

Exploded view diagram and parts list for the brush motor assembly.

Transaxle Diagram and Specifications

Diagram and specifications for the transaxle.

Encore S17 Connection Diagram

Main Frame Connections

Shows wiring connections for the main frame components.

Control Panel Connections

Details wiring connections for the control panel.

Electrical Panel Connections

Illustrates wiring connections for the electrical panel.

Control Housing Connections

Shows wiring connections for the control housing.

Brush Motor Connections

Wiring connections for rotary and cylindrical brush motors.

Solution Tank Connections

Wiring connections for the solution tank components.

Recovery Tank Connections

Wiring connections for the recovery tank float switch.

Optional Hour Meter Connections

Wiring for the optional hour meter in the control housing.

Encore S17 Electrical Schematic

Battery Connections

Shows the DC battery power connections.

On-Board Charger Schematic

Details the wiring schematic for the on-board charger.

Optional Hour Meter Schematic

Shows the schematic for the optional hour meter.

Float Switch Schematic

Wiring schematic for the float switch.

Vacuum Solenoid Schematic

Wiring schematic for the vacuum solenoid.

Solution Valve Schematic

Wiring schematic for the solution valve.

Brush Solenoid Schematic

Wiring schematic for the brush solenoid.

Forward Touch Switches Schematic

Wiring schematic for the forward touch switches.

Brush Switch Schematic

Wiring schematic for the brush switch.

Control Panel and Controller Schematic

Detailed wiring schematic for the control panel and controller.

Brush Motor Schematic

Wiring schematic for the brush motors.

Brush Head Actuator Schematic

Wiring schematic for the brush head actuator.

Vacuum Motor Schematic

Wiring schematic for the vacuum motor.

Encore L17 Connection Diagram

Main Frame Connections (L17)

Wiring connections for the main frame components on L17 model.

Control Panel Connections (L17)

Details wiring connections for the control panel on L17 model.

Electrical Panel Connections (L17)

Illustrates wiring connections for the electrical panel on L17 model.

Control Housing Connections (L17)

Shows wiring connections for the control housing on L17 model.

Brush Motor Connections (L17)

Wiring connections for brush motors on L17 model.

Solution Tank Connections (L17)

Wiring connections for solution tank components on L17 model.

Recovery Tank Connections (L17)

Wiring connections for recovery tank float switch on L17 model.

Optional Hour Meter Connections (L17)

Wiring for optional hour meter on L17 model.

Encore L17 Electrical Schematic

Battery Connections (L17)

Shows DC battery power connections for L17 model.

On-Board Charger Schematic (L17)

Wiring schematic for the on-board charger on L17 model.

Optional Hour Meter Schematic (L17)

Schematic for the optional hour meter on L17 model.

Float Switch Schematic (L17)

Wiring schematic for the float switch on L17 model.

Vacuum Solenoid Schematic (L17)

Wiring schematic for the vacuum solenoid on L17 model.

Solution Valve Schematic (L17)

Wiring schematic for the solution valve on L17 model.

Brush Solenoid Schematic (L17)

Wiring schematic for the brush solenoid on L17 model.

Forward Touch Switches Schematic (L17)

Wiring schematic for forward touch switches on L17 model.

Reverse Touch Switch Schematic (L17)

Wiring schematic for the reverse touch switch on L17 model.

Control Panel & Controller Schematic (L17)

Detailed wiring schematic for the control panel and controller on L17 model.

Brush Motor Schematic (L17)

Wiring schematic for brush motors on L17 model.

Traverse Motor Schematic (L17)

Wiring schematic for the traverse motor on L17 model.

Vacuum Motor Schematic (L17)

Wiring schematic for the vacuum motor on L17 model.

Clarke Limited U.S. Warranty

Parts and Service Labor Warranty

Details the warranty period for parts and service labor.

Motor Brush Inspection Requirement

Explains the mandatory six-month inspection for motor brushes.

Battery Warranty Terms

Outlines the warranty terms and adjustment period for batteries.

Battery Warranty Void Condition

States that failure to maintain battery level voids the warranty.

Polydur Tank Guarantee

Covers the eight-year guarantee for Polydur solution and recovery tanks.

Unibody Frame Warranty

Details the eight-year warranty for the machine's unibody frame.

Warranty Limitations

Clarifies that stated warranties replace all other implied warranties.

Liability Limitation

States that Clarke's liability is limited to repair or replacement of parts.

No Express Warranties Beyond Specification

Confirms no express warranties exist beyond those explicitly stated.

Product Difficulty Resolution

Provides steps to follow if a problem develops with the product.

Clarke Encore l17 Operator's Manual

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Clarke Encore l17 Operator's Manual

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