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Perkins Manuals
Engine
404F-22
Operation and maintenance manual
Perkins 404F-22 Operation And Maintenance Manual
Industrial engines
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Operation and Maintenance
Important Safety Information
Table of Contents
Foreword
California Proposition 65 Warning
Literature Information
Maintenance Intervals
Safety Section
Safety Messages
General Hazard Information
Containing Fluid Spillage
Fluid Penetration
Pressure Air and Water
Dispose of Waste Properly
Burn Prevention
Induction System
Fire Prevention and Explosion Prevention
Crushing Prevention and Cutting Prevention
Fire Extinguisher
Lines, Tubes, and Hoses
Mounting and Dismounting
Before Starting Engine
Engine Starting
Engine Stopping
Grounding Practices
Electrical System
Engine Electronics
Product Information Section
General Information
Engine with Low Mounted Air Pump
Product Description
Engine Specifications
Electronic Engine Features
Engine Service Life
Aftermarket Products and Perkins Engines
Product Identification Information
Emissions Certification Film
Record for Reference
Reference Information
Operation Section
Lifting and Storage
Condition for Storage
Product Lifting
Open Cooling System
Features and Controls
Alarms and Shutoffs
Gauges and Indicators
Aftertreatment Lamps
Indicators and Lamps
Monitoring System
Sensors and Electrical Components
Engine Diagnostics
Diagnostic Lamp
Fault Logging
Configuration Parameters
Engine Starting
Cold Weather Starting
Starting the Engine
After Starting Engine
Engine Operation
Diesel Particulate Filter Regeneration
Engine Operation and Active Regeneration
Reduction of Particulate Emissions
Regeneration Indicators
Modes of Regeneration
Fuel Conservation Practices
Cold Weather Operation
Idling the Engine
Recommendations for the Coolant
Viscosity of the Engine Lubrication Oil
Fuel Filters
Fuel Heaters
Fuel Related Components in Cold Weather
Fuel Tanks
Engine Stopping
After Stopping Engine
Emergency Stopping
Stopping the Engine
Maintenance Section
Refill Capacities
Cooling System
Lubrication System
General Coolant Information
Coolant Recommendations
Elc Cooling System Maintenance
General Lubricant Information
Engine Oil
Aftermarket Oil Additives
Diesel Fuel Requirements
Diesel Fuel Characteristics
Maintenance Recommendations
Coolant System
Fuel System
System Pressure Release
Environmental Factors
Severe Service Application
Incorrect Maintenance Procedures
Incorrect Operating Procedures
Maintenance Interval Schedule
Alternator - Inspect
Alternator and Fan Belts - Inspect/Adjust
Battery - Replace
Battery Electrolyte Level - Check
Battery or Battery Cable - Disconnect
Belts - Inspect/Adjust/Replace
Belts - Inspect/Replace
Coolant (Commercial Heavy-Duty) - Change
Coolant (ELC) - Change
Coolant Level - Check
Engines with a Coolant Recovery Tank
Engines Without a Coolant Recovery Tank
Coolant Temperature Regulator - Replace
Add the Sca, if Necessary
Test for Sca Concentration
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Crankcase Breather (Canister) - Replace
Diesel Particulate Filter - Clean
Engine - Clean
Engine Air Cleaner Element - Replace
Engine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Check/Clean
Engine Mounts - Inspect
Engine Oil Level - Check
Test the Service Indicator
Engine Oil and Filter - Change
Drain the Engine Oil
Fill the Engine Crankcase
Replace the Oil Filter
Engine Valve Lash - Check
Fan Clearance - Check
Fuel Filter (In-Line) - Replace
Fuel Injector - Test/Change
Fuel System - Prime
Fuel System Secondary Filter - Replace
Fuel Filter with Canister
Drain the Water and the Sediment
Fuel Storage Tanks
Fuel Tank Water and Sediment - Drain
Glow Plugs (ARD Combustion) - Replace
Hoses and Clamps - Inspect/Replace
Regeneration Devise (Ard)
Remove the Glow Plug for the after
Replace the Hoses and the Clamps
Radiator - Clean
Radiator Pressure Cap - Clean/Replace
Removal and Installation
Starting Motor - Inspect
Turbocharger - Inspect
Walk-Around Inspection
Water Pump - Inspect
Warranty Section
Warranty Information
Federal Emission Control Warranty
California Emission Control Warranty Statement
Emissions Warranty Information
Reference Information Section
Reference Materials
Index Section
Index
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Operation and Maintenance
2
Engine Diagnostics
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SEBU8609-01
January 2013
Operation and
Maintenance
Manual
403F-15T, 404F-22 and 404F-22T
Industrial Engines
EL (Engine)
EN (Engine)
EP (Engine)
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Maintenance Interval Schedule
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