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X'PRO RV125
Service manual
Sym X'PRO RV125 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
1. General Information
Table of Contents
General Safety
Service Precautions
Specifications
Torque Values
Cables and Harness Routing
Troubleshooting-Carburetor Model
Troubleshooting-Efi Model
Lubrication Points
2. Maintenance Information
Periodical Maintenance Schedule
Maintenance Information
Fuel Lines
Throttle Operation
Air Cleaner
Spark Plug
Valve Clearance
Ignition System
Cylinder Compression Pressure
Drive Belt
Brake Fluid
Brake Hose
Brake System (Front/Rear Disk Brake)
Filling out Brake Fluid
Add Brake Fluid
Air Bleed Operation
Brake Lining
Brake Light Switch
Clutch Weight
Headlight Beam Distance
Front / Rear Cushion
Nut, Bolts Tightness
Side Stand
Wheel / Tire
3. Lubrication System
Lubrication System
Precautions in Operation
Troubleshooting
Engine Oil
Engine Oil Strainer Clean
Oil Pump Disassembly
Oil Pump Removal
Oil Pump Inspection
Oil Pump Reassembly
Oil Pump Installation
Gear Oil
4. Fuel System
Fuel System
Precautions in Operation
Trouble Diagnosis
Air Cut-Off Valve
Auto By-Starter
Carburetor Removal
Vacuum Chamber
Float Chamber
Installation of Carburetor
Adjustment of Pilot Screw
Fuel Tank
Air Cleaner
5. Fuel Injection System
Fuel Injection System
Efi System Introduction
Efi System Components
Efi System Location
Efi System Component Description
Fuel Pump
Ignition Coil
Ect Sensor
Efi System Circuit
Precautions in Operation
Troubleshooting
Procedure
Fuel Lines
Ignition System
Crankshaft Position Sensor
Engine Temperature Sensor / T-Map Sensor
Air By-Pass Valve
Fuel Injector
Fuel Pump
Fuel Unit
Fuel Tank
Fuel Tank Removal
Air Cleaner
Efi Troubleshooting & Solution
Replacement Procedure
6. Engine Removal
Engine Removal-Carburetor Model
Engine Removal-Efi Model
Engine Hanger
Engine Hanger Rubber Bush
Engine Installation
Engine Removal
7. Cylinder Head / Valve
Cylinder Head / Valve
Precautions in Operation
Cylinder Head/Valve
Cylinder Head Removal
Cylinder Head Disassembly
Inspection
Valve Seat Inspection
Cylinder Head Reassembly
Cylinder Head Installation
8. Cylinder / Piston
Cylinder / Piston
Precautions in Operation
Troubleshooting
Cylinder Removal
Piston Removal
Piston Ring Installation
Piston Installation
Cylinder Installation
9. V-Belt Drive System
V-Belt Drive System
Precautions in Operation
Troubleshooting
Left Crankcase Cover
Drive Belt
Drive Face
Clutch Outer / Driven Pulley
10. Final Drive Mechanism
Final Drive Mechanism
Precautions in Operation
Troubleshooting
Final Drive Mechanism Inspection
Bearing Replacement
Final Drive Mechanism Reassembly
11. AC. Generator / Start Clutch
Precautions in Operation
AC. Generator Removal
Flywheel Removal
Right Crankcase Cover Removal
Start Clutch
AC. Generator Installation
Flywheel Installation
Right Crankcase Cover Installation
12. Crankshaft / Crankcase
Crankshaft / Crankcase
Troubleshooting
Service Data
Crankcase Disassembly
Crankshaft Inspection
Crankcase Assembly
13. Cooling System
Cooling System
General Information
Technical Specification
Troubleshooting
Coolant Change
System Test
Radiator
Water Pump
Temperature Sensor
Body Cover
Thermostat
14. Body Cover
Body Cover
Maintenance
Steering Handle Cover
Front Cover
Wind Screen
Meter Cover
Front under Spoiler
Side Cover
Luggage Box
Rear Carrier
Body Covers / Rear Fender
Center Cover
Floor Panel
Under Cover
Front Fender
Inner Cover
Rear Fender
15. Brake System
Rear Brake System Diagram
Maintenance Description
Troubleshooting
Hydraulic Disc Brake
Air Bleed
Brake Caliper
Brake Disk Inspection
Brake Master Cylinder
Master Cylinder Inspection
15. Brake System Notes
Steering / Front Wheel / Front Cushion
Precautions in Operation
Troubleshooting
Steering Handlebar
Front Wheel
Front Cushion
Front Fork / Steering Stem
17. Muffler / Rear Wheel / Rear Cushion
Muffler / Rear Wheel / Rear Cushion
Precautions in Operation
Troubleshooting
Muffler
Rear Wheel
Rear Cushion
Homepage 18. Electrical System
Electrical System
Battery
Charging System
Ignition System
Voltage Inspection
Precautions in Operation
Starting System
Starter Motor Removal
Starter Motor Installation
Meter
Light / Bulb
Switch / Horn
Fuel Unit
Thermo Switch
Thermo Guage
Special Tools List
19. Special Tools
Crank Case / Transmission Oil Seal Driver
AC.G. Flywheel Puller
Valve Cotter Remover / Install Driver
Crank Case Bush Puller
Wiring Diagram
Thermo Unit
Advertisement
Quick Links
1
Periodical Maintenance Schedule
2
Cylinder Head/Valve
3
Inspection
Download this manual
See also:
User Manual
Foreword
How to Use This Manual
Contents
Mechanism Illustration
Joyride 125 / 200i EVO
X'PRO RV125 / 200 EFi
SERVICE MANUAL
Table of
Contents
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Chapters
1. General Information
6
2. Maintenance Information
26
3. Lubrication System
38
4. Fuel System
46
5. Fuel Injection System
58
6. Engine Removal
114
7. Cylinder Head / Valve
128
8. Cylinder / Piston
142
9. V-Belt Drive System
150
10. Final Drive Mechanism
164
11. AC. Generator / Start Clutch
172
12. Crankshaft / Crankcase
180
13. Cooling System
188
14. Body Cover
200
15. Brake System
210
15. Brake System Notes
220
17. Muffler / Rear Wheel / Rear Cushion
232
Homepage 18. Electrical System
238
Table of Contents
Troubleshooting
Troubleshooting-Carburetor model
17
Troubleshooting-EFi model
21
Precautions in Operation
39
Troubleshooting
67
EFi Troubleshooting & Solution
82
Precautions in Operation
143
Precautions in Operation
151
Precautions in Operation
165
Troubleshooting
181
Troubleshooting
190
Troubleshooting
213
Precautions in Operation
221
Precautions in Operation
233
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