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Blaze King
OWNER'S INSTALLATION AND OPERATION Manual
Blaze King Catalyst Stove
MODELS
KING KE1107 / KEJ1107
CLASSIC, ULTRA & LEGS MODELS
PRINCESS PE1006 / PEJ1006
CLASSIC, ULTRA & LEG MODELS
CATALYTIC SOLID FUEL WOOD HEATERS
SAVE THESE INSTRUCTIONS
Manufactured By
Valley Comfort Systems Inc.
Blaze King Industries
1290 Commercial Way
146 A Street
Penticton, BC V2A 3H5
Walla Walla, WA 99362
CANADA
U.S.A.
Phone: 250-493-7444
Phone: (509) 522-2730
Fax: 250-493-5833
Fax: (509) 522-9803
E
Pour la version française de nos manuels S.V.P. vous référez à notre site web: www.blazeking.com
Date Printed: 4/28/11
File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub
OM KE/PE 1006
Version 1.11 Revised: DApril 2011
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Table of Contents
Related Manuals for Blaze King PRINCESS PE1006 vPEJ1006
Summary of Contents for Blaze King PRINCESS PE1006 vPEJ1006
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Page 1: Save These Instructions
Blaze King OWNER'S INSTALLATION AND OPERATION Manual Blaze King Catalyst Stove MODELS KING KE1107 / KEJ1107 CLASSIC, ULTRA & LEGS MODELS PRINCESS PE1006 / PEJ1006 CLASSIC, ULTRA & LEG MODELS CATALYTIC SOLID FUEL WOOD HEATERS SAVE THESE INSTRUCTIONS Manufactured By Valley Comfort Systems Inc. -
Page 2: Approval Label
Date Printed: 4/28/11 File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Version 1.11 Revised: DApril 2011... - Page 3 Date Printed: 4/28/11 File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Version 1.11 Revised: DApril 2011...
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Page 4: Safety Warning
Safety Warning IF THIS BLAZE KING STOVE IS NOT PROPERLY INSTALLED OR OPERATED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. - Page 5 To Our Valued Customers Dear Customer: Thank you for purchasing a Blaze King, King or Princess catalytic wood burning stove (hereafter referred to as "stove"). This owner's manual explains the steps required to safely assemble, install, operate, and maintain your new stove. Be a responsible stove owner; carefully read these requirements for safe installation and proper operation BEFORE installing and using your stove.
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Page 6: Table Of Contents
Table Of Contents Section......................................Page APPROVAL LABEL ..................................2-3 SAFETY WARNING.....................................4 TABLE OF CONTENTS................................... 6-7 WARRANTY ......................................8 DEFINITIONS ......................................9 Alcove ........................................9 Building Codes and Permits.................................9 Bypass .........................................9 Catalytic Combustor.....................................9 Chimney.......................................9 Chimney Connector .....................................9 Chimney, Masonry .....................................10 Chimney, Prefabricated ..................................10 Close Clearance ....................................10 Combustible Material ..................................10 Combustion Air Intake..................................10 Door, Loading ....................................10... -
Page 7: Table Of Contents
Table Of Contents Section......................................Page Venting Systems....................................18 Chimney Connector ...................................18 Fig. 8, Flue Gas Direction ..................................19 Connection to a Masonry Chimney..............................19 Fig. 9, Masonry Chimney Construction ..............................19 Fig. 10, Fire stopping ..................................19 Fig. 11, Clearances, Masonry to Combustibles ..........................20 Fig. 12, Minimum Chimney Height..............................20 Fig. -
Page 8: Warranty
RESPONSIBILITIES OF THE COMPANY: IF the purchaser has complied with all of the terms and conditions of this warranty and IF the purchaser has notified BLAZE KING of a defect prior to the expiration of the respective warranty period and after shipment, BLAZE KING will either repair or replace the product, AT ITS ELECTION, or MAY ELECT to refund a portion of the purchase price, based on the formula below, if it cannot readily and quickly provide the purchaser with a replacement. -
Page 9: Definitions
All catalytic wood burning stoves have a bypass device for allowing the smoke from the fire to temporarily bypass, or go around, the catalyst. In Blaze King models, the bypass is located just behind the catalyst. The bypass is a heavy steel plate, hinged inside the stove, and is controlled by the bypass handle on the right side of the stove. -
Page 10: Chimney, Masonry
Definitions CLOSE CLEARANCE Installing a stove closer to combustibles by using side or rear shields, fan kits or double wall close clearance connectors Close clearance connectors must be from the same manufacturer as the listed prefabricated chimney. COMBUSTIBLE MATERIAL Material made of or surfaced with wood, compressed paper, plant fibers, plastics, or other materials that will ignite and burn, whether flame proof or not, or whether plastered or un-plastered. -
Page 11: Hearth
Be sure the bolt is retightened before placing back on stove. See THERMOMETER, page 38. Note: If your Blaze King is equipped with optional fans, turn off fans and wait 10 minutes prior to reading catalytic thermometer indicator. Air movement across the top of the stove may provide false reading. -
Page 12: Safety
Safety SAFETY WARNING IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION REQUIREMENTS IN YOUR AREA. PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW STOVE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR DEATH. -
Page 13: Clearances To Combustible Materials
Any indication of saltwater driftwood use will void the manufacturers warranty. When selecting wood for a Blaze King Catalytic Stove, it is preferable that you use seasoned wood. Dry, seasoned wood will burn cleaner and produce less creosote. The wood for these stoves should be cut to lengths that are not more than 16" long for PE1006 and 18” KE1107. -
Page 14: Electrical Power
Safety ELECTRICAL POWER If the optional fans are installed, connect this unit to a properly grounded, 110-volt electrical outlet. Do not route the power in front of, or under, the stove. DISPOSAL OF ASHES Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. -
Page 15: Specifications
The sec- ond method that counts is what Blaze King refers to as the “Real World” method. These btu’s are achieved during in house testing using the same thing a consumer burns, split, dry, cordwood. -
Page 16: Preparation And Assembly
PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW STOVE. These Blaze King woodstoves are Listed by Warnock Hersey ONLY if: they are connected to a code-approved masonry chimney with a flue liner, or a listed factory built chimney suitable for use with solid fuels and conforming to, ULC629 in Canada or UL-103HT in the USA. -
Page 17: Chimney Height Affects Draft
PRODUCT INSPECTION BLAZE KING Stoves are known for their quality materials and construction. However, mistakes occasionally occur. Inspect all parts for damage due to shipping and to be sure that all needed parts are enclosed. If you discover a part is missing or damaged, contact your dealer immediately for replacement or repair. -
Page 18: Installation & General Instructions
Installation – General Instructions FLOOR PROTECTOR The stove must be placed on a floor protector. A floor protector is a noncombustible surfacing applied to the floor area underneath and extending in front, to the sides and to the rear of a heat producing appliance. To provide the proper clearances, the floor protector must extend 16”... -
Page 19: Fig. 8, Flue Gas Direction
Installation – General Instructions Chimney connector sections must be attached to the stove and to each other with the crimped end toward the stove (Fig. 8). This allows creosote to run into the stove and not onto the outside of the pipe. All joints should be secured with three metal screws. -
Page 20: Fig. 11, Clearances, Masonry To Combustibles
Installation – General Instructions Fig. 11 Clearances—Masonry To Combustibles 4. A chimney must be the required height above the roof or other obstruction for safety and for proper draft operation. The requirement is that the chimney must be at least 3 feet higher than the highest point where it passes through the roof and at least 2 feet higher than the highest part of the roof or structure that is within 10 feet of the chimney, measured horizontally (Fig. -
Page 21: Figs. 15 & 16, Metal Prefabricated Thimble
Installation – General Instructions Prefabricated chimney with metal supports as a thimble For the method of installation to a masonry chimney shown in Fig. 15 and 16, it will be necessary to purchase a 12-inch long section of prefabricated listed chimney to use as a thimble. -
Page 22: Connection To A Metal Prefabricated Chimney
Fig. 19 Metal Prefabricated Chimney Through Wall Fig. 17 Metal Prefabricated Chimney Through Roof Due to the high efficiencies of these units, Blaze King recommends the use of double wall pipe from the stove top to roof or wall exit. -
Page 23: Clearances To Combustible Surfaces
Clearances To Combustible Surfaces FAILURE TO ALLOW THE REQUIRED CLEARANCES TO COMBUSTIBLE MATERIALS OR TO PROVIDE ADEQUATE FLOOR PROTECTION CAN CAUSE A HOUSE FIRE. SUCH A FIRE CAN RESULT IN DAMAGES TO PROPERTY AND SERIOUS INJURY OR DEATH. Alcove Dimensional Requirements: Minimum Width 47"(KE 51”), Maximum Depth 48", Minimum Height above Stove Top, 49"... -
Page 24: Installation Instructions
Neither side shields nor rear heat shield/fan kit are required. The horizontal section of the chimney must be at least 18" below the ceiling. Installation instructions begin on page 18. *Blaze King recommends the use of double wall pipe and two 45° elbows instead of a single 90° elbow. A minimum 36” rise is recommended prior to any elbows being used. -
Page 25: Residential, Roof Exit, Standard And Reduced Clearance, Prefabricated Chimney Fig 27
Installation Instructions RESIDENTIAL, ROOF EXIT, STANDARD AND REDUCED CLEARANCE, WITH PREFABRICATED CHIMNEY. Refer to Fig. 21 and 23. Clearances from Table #1 BEFORE INSTALLATION If the optional kits for the Jet Air fan, the Rear Shield, or the Side Shields are purchased , they are easiest to mount before the stove is installed. -
Page 26: Residential, Wall Exit, Standard And Reduced Clearance, Prefabricated Chimney Fig 28
Installation Instructions RESIDENTIAL, WALL EXIT, STANDARD AND REDUCED CLEARANCE, WITH PREFABRICATED CHIMNEY Refer to Figures 24, 25, and 26. Clearances from Table #1 BEFORE INSTALLATION If the optional kits for the Jet Air fan, the Rear Shield, or the Side Shield are purchased, they are easiest to mount before the stove is installed. -
Page 27: Residential, Wall Exit, Standard And Reduced Clearance, Masonry Chimney Fig 29
Installation Instructions RESIDENTIAL, WALL EXIT, STANDARD AND REDUCED CLEARANCE, WITH MASONRY CHIMNEY Refer to Fig. 24, 25, and 26. Clearances from Table #1 BEFORE INSTALLATION If the optional kits for the Jet Air fan, the Rear Shield, or the Side Shield are purchased, they are easiest to mount before the stove is installed. -
Page 28: Mobile Home And Residential Alcove, Roof Exit, Prefabricated Chimney Fig 30
Installation Instructions MOBILE HOME AND RESIDENTIAL ALCOVE, ROOF EXIT, PREFABRICATED CHIMNEY Refer to Fig. 21, 22, and 23 Clearances from Table #I BEFORE INSTALLATION Side Shields and either Rear Shield OR Fan kit are required for these installations. They are easiest to mount before the stove is installed. - Page 29 Cutaway View Flue pipe Optional Leg Kit is Available for PE / PEJ 1006 or KE/KE1107 Fig. 31 Cutaway View with major internal components — Model PEJ1006, KE1107 Date Printed: 4/28/11 File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Version 1.11 Revised: DApril 2011...
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Page 30: Optional Accessories
Optional Accessories SIDE SHIELD KIT, KE1107 (P/N S/SK1107) SIDE SHIELD KIT, PE1006 (P/N S/SP1006) SIDE SHIELDS ARE STANDARD ON THE ULTRA MODEL REQUIRED FOR: MOBILE HOME, any installation RESIDENTIAL REDUCED CLEARANCE RESIDENTIAL ALCOVE TOOLS NEEDED FOR INSTALLATION 1. Pliers, or wrench INSTALLATION (both models) 1. -
Page 31: Fans
REMOVE THE GROUNDING PRONG FROM THIS PLUG. Do not route the power cord in front or under the stove. Note: "When your Blaze King is equipped with the Dual Fan assembly, remember that air movement across the top of the stove can cause an inaccurate thermometer reading. Simply turn off your fans at the rheostat for 5 minutes to allow for a corrected reading."... -
Page 32: Outside Air
8. Position the stove in its intended location. Secure to floor with ¼” x 3” lag screws, or if you have a leg model use Blaze King kit # ZR8039 (leg anchor kit) 9. Attach the outside air hose to the outside air cap with the outside air hose clamp. Push the other end of the outside air hose into the outside air flange and seal with high temperature silicone. -
Page 33: Operation
Turning down the thermostat too soon may cause a new fire to go out. Allow the kindling and most of the larger logs to get started before latching the loading door. DO NOT leave your BLAZE KING unattended when the doors are not tightly closed. -
Page 34: Optimum Thermostat Setting
Put as much fuel into the stove as it will hold. Don't be afraid to fill it completely. With the Blaze King automatic thermostat, the wood will only burn at the rate set on the thermostat. -
Page 35: Disposal Of Ashes
Disposal Of Ashes ********************WARNING******************** NEVER STORE HOT ASHES IN A GARAGE OR BASEMENT. HOT ASHES WILL GENERATE CARBON MONOXIDE AND/OR FLAMMABLE GASES. THESE GASES MAY CAUSE SUFFOCATION Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. -
Page 36: Maintenance
Your local BLAZE KING dealer is your authorized service representative. Should you have any problems with operating or maintaining your BLAZE KING stove, contact him as soon as possible. The dealer will help you solve operating problems, provide replacement parts, and/or arrange warranty service repairs as required. Dealers will need information such as model, serial number, date of purchase, and a summary of the problem. -
Page 37: Catalytic Combustor, Testing, Cleaning
CATALYTIC COMBUSTOR, TESTING (Conduct test with fans off) Test the catalyst in your Blaze King as follows: Build a fire using the same technique (paper, kindling, logs) you have used in the past. Leave the thermostat knob on a medium (2) setting. -
Page 38: Catalytic Combustor, Replacement
DOOR GLASS, REPLACEMENT Your BLAZE KING is equipped with a door which uses a strong, heat-resistant ceramic glass intended to withstand extremely high temperatures and tested for continuous use above 1200 degrees Fahrenheit. However, this glass can be broken through improper use. -
Page 39: Fan Assembly
"Inactive" zone, then retighten the bolt. Note: If your Blaze King is equipped with optional fans, turn off fans and wait 10 minutes prior to reading catalytic thermometer indicator. Air movement across the top of the stove may provide false reading. -
Page 40: Troubleshooting
Troubleshooting Your Blaze King is designed to allow a wide selection of heat output levels. If you begin to lose control of the amount of heat the stove is emitting, determine the cause early so that major problems may be avoided. -
Page 41: Heat, Not Enough
35. Excessive draft in the chimney. Measure draft with a Manometer See DRAFTS, page 38 Consult your Blaze King dealer or a chimney sweep. Install a cap. Thermostat not operating properly Consult your Blaze King dealer. -
Page 42: Dirty Door Glass
Poor draft caused by an oversize flue, etc. Measure draft with Manometer. See DRAFTS, page 38. See CHIMNEY, page 8 Consult your Blaze King dealer or a chimney sweep. PROBLEM: Door glass quickly becomes coated with creosote. CAUSE SOLUTION Low thermostat setting or lowering the thermostat Turn the thermostat to the warmest setting setting too far, too quickly. -
Page 43: Replacement Parts Pe1006
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Page 47: Replacement Parts Ke1107
Date Printed: 4/28/11 File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Version 1.11 Revised: DApril 2011... - Page 48 Date Printed: 4/28/11 File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Version 1.11 Revised: DApril 2011...
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Page 51: Replacement Parts Z1714 Fankit
Date Printed: 4/28/11 File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Version 1.11 Revised: DApril 2011... -
Page 52: Addendum-Your First Fire
You can’t just throw in some newspaper and a log or two and light a match. Your stove won’t work using conventional methods such as those used when burning inefficient wood stoves. Your Blaze King is designed to give you far more heat for your time &... -
Page 53: File: G:/Pubdata/Manuals\English Manuals\Om-Ke/Pe.pub Om Ke/Pe 1006 Version 1.11 Revised: Dapril
Over the next several days or uses, you will find that your new Blaze King and you will be best friends. You will learn every little detail and setting necessary to achieve the optimal fire based on he type of wood you are burning, your home and of course how warm and cozy you like it inside. -
Page 54: Stoves Aquipped With Ash Drawers
STOVES EQUIPPED with ASH DRAWERS WARNING NEVER STORE HOT ASHES IN A GARAGE OR BASEMENT. HOT ASHES WILL GENERATE CARBON MONOXIDE AND/OR FLAMMABLE GASES. THESE GASES MAY CAUSE SUFFOCATION. Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a non combustible floor or on the ground, well away from all combustible materials, pending final disposal. -
Page 55: Sud Chemie Prototech Major Cleaning Procedures
Süd Chemie Prototech Major Cleaning Procedures for Süd Chemie Prototech Catalystic Combustors Ceramic < Stainless steel (same cleaning procedure Date Printed: 4/28/11 File: G:/pubdata/Manuals\english manuals\OM-KE/PE.pub OM KE/PE 1006 Version 1.11 Revised: DApril 2011... -
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