Life Fitness 93Ci Service Manual

Life Fitness 93Ci Service Manual

Lifecycle upright bikes
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Lifecycle
Upright Bikes
LC9500, LC9100, LC8500, C9, C7,
95Ce, 95Ci, 93Ci, and 90C
Customer Support Services
SERVICE MANUAL

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Summarization of Contents

Introduction to Lifecycle Upright Bikes Service Manual
Special Service Tool Requirements
Details the standard and specialized hand tools needed for performing service procedures on the bikes.
Glossary of Terms
Defines terms used within the service manual. Currently pending.
Component Identification for Consumer Bikes (C9/C7)
Illustrates and labels the main external components of the C9 and C7 consumer bike models.
Internal Component Identification for Consumer Bikes (C9/C7)
Illustrates and labels the main internal components on the left side of C9 and C7 consumer bikes.
Right Side Component Identification for Consumer Bikes (C9/C7)
Illustrates and labels the main internal components on the right side of C9 and C7 consumer bikes.
Component Identification for Commercial Bikes (LC9500 Series)
Illustrates and labels the main external components of the LC9500, LC9100, and LC8500 commercial bike models.
Left Side Component Identification for Commercial Bikes (LC9500 Series)
Illustrates and labels the main internal components on the left side of LC9500, LC9100, and LC8500 commercial bikes.
Right Side Component Identification for Commercial Bikes (LC9500 Series)
Illustrates and labels the main internal components on the right side of LC9500, LC9100, and LC8500 commercial bikes.
Troubleshooting Guides
Troubleshooting: Display Console LEDs Not Illuminating
Addresses issues where display console LEDs fail to illuminate, providing probable causes and corrective actions.
Troubleshooting: Display Console Initializes Then Fails
Covers scenarios where the display console starts but then fails, detailing causes and solutions.
Troubleshooting: No Prompt or Input Allowed
Solutions for when the bike does not prompt for input after pressing the START key.
Troubleshooting: Display Console LEDs Not Constant
Addresses intermittent or unstable behavior of display console LEDs, listing causes and fixes.
Troubleshooting: Display Console LEDs Do Not Extinguish
Solutions for LEDs that fail to turn off correctly after workouts or when keys are pressed.
Troubleshooting: Persistent Prompt Flashing
Fixes for when the prompt continuously flashes, preventing further input or program setup.
Troubleshooting: Display Console Keys Not Responding
Covers issues where console keys, excluding START, fail to respond to input.
Troubleshooting: Immediate Excessive Resistance
Addresses immediate high resistance upon program start, with no gradual increase from no load.
Troubleshooting: Excessive Resistance During Program
Solutions for when the bike applies excessive resistance during an active program.
Troubleshooting: Resistance Variation in Manual Mode
Fixes for inconsistent resistance changes when using the Manual program.
Troubleshooting: Constant Resistance in Interval Programs
Addresses constant resistance without variation in Random or Hill programs.
Troubleshooting: Difficult or Impossible Pedaling
Solutions for when pedaling is restricted or impossible, even before the bike is started.
Troubleshooting: Insufficient Resistance During Exercise
Fixes for when pedaling is too easy and does not provide adequate resistance during workouts.
Troubleshooting: Battery Overheating
Addresses issues where the battery overheats during exercise sessions.
Troubleshooting: Exercise Bike Stability Issues
Solutions for an exercise bike that is unstable on the floor.
Troubleshooting: Loud Noise During Exercise
Addresses abnormal loud noises originating from the exercise bike during operation.
Troubleshooting: No Heart Rate Reading
Solutions for when the heart rate monitor displays no reading or 'No Heart Rate'.
Troubleshooting: Cable TV Channel Reception Issues
Fixes for problems receiving cable TV channels on the exercise bike console.
Troubleshooting: Screen Snow and Noise
Solutions for visual interference like snow and noise on the console screen.
Troubleshooting: Blank Screen with Audio
Addresses issues where the screen is blank but audio is present.
Troubleshooting: Touch Screen Unresponsive
Solutions for when the touch screen interface fails to respond to user input.
Troubleshooting: Testing the Inverter Board
Step-by-step guide for testing the inverter board using a multi-meter.
Troubleshooting: Testing the Power Supply Cable
Procedure for testing the power supply cable using a multi-meter to check voltage.
Diagnostic Modes for LED Units
Diagnostic Modes: Display Console LC9500
Overview of diagnostic modes specific to the LC9500 model's display console.
LC9500 Console Diagram
Visual representation of the LC9500 console, detailing its layout and buttons.
Diagnostic Modes: Display Console LC9100
Overview of diagnostic modes specific to the LC9100 model's display console.
Diagnostic Modes: Display Console LC8500
Overview of diagnostic modes specific to the LC8500 model's display console.
Diagnostic Modes: Display Console C9
Overview of diagnostic modes specific to the C9 model's display console.
Diagnostic Modes: Display Console C7
Overview of diagnostic modes specific to the C7 model's display console.
Diagnostic Modes Map
Provides a flowchart or map illustrating the interconnections between different diagnostic tests.
Diagnostic Modes: Entry Level Access
Instructions on how to access specific modes like OPTIONAL SETTINGS and TEST/SERVICE MENU.
Diagnostic Test: All LEDs and Keypad Test
Tests all console LEDs and keypad functionality by displaying characters for key presses.
Diagnostic Test: Walking LED Test
Tests the animated movement of LED segments in the message center and profile window.
Diagnostic Tests: Miscellaneous 1
Covers miscellaneous diagnostic tests including Field Duty Cycle, Alternator Output, and RPM.
Diagnostic Tests: Miscellaneous 2
Covers miscellaneous diagnostic tests including Reed Switch RPM, System Voltage, and Keypad.
Diagnostic Test: Port I/O Test
Tests the Input/Output functionality of the console ports.
Diagnostic Test: Life Pulse (Heart Rate) Test
Tests the heart rate sensor functionality, measuring gain and confidence levels.
Diagnostic Test: CSAFE Network Test
Verifies communication within the CSAFE network system and checks for network connectivity.
Diagnostic Test: EEPROM Test
Tests the console's EEPROM by reading, writing, and verifying data integrity.
Diagnostic Test: Telemetry Enable/Disable
Allows enabling or disabling of the telemetry function for heart rate monitoring.
Diagnostic Test: Language Selection
Enables selection of the display language from seven available options.
Optional Settings: Max Program Duration
Allows setting the maximum duration for workout programs, ranging from 1 to 99 minutes.
Optional Settings: English/Metric Units
Enables the selection between English and Metric units for display.
Optional Settings: Watts Display
Controls the display of Watts equivalent of workload in the message center.
Optional Settings: METS Display
Controls the display of METs equivalent of workload in the message center.
Optional Settings: Calories/Hour Display
Controls the display of Calories/Hour equivalent of workload in the message center.
Optional Settings: Watts Program
Controls the Watts program functionality, enabling or disabling it.
Optional Settings: METS Program
Controls the METS program functionality, enabling or disabling it.
Optional Settings: Total Hours and Statistics
Displays total operating hours and program usage statistics.
Optional Settings: Entertainment Controls (LC9500)
Enables or disables entertainment controls for the cardio theater/broadcast vision.
Optional Settings: Photo Shoot Mode
Simulates data display for photographic sessions; data is non-functional.
Diagnostic Modes for 95Ce LCD Unit
95Ce LCD: Welcome Screen
Describes the initial welcome screen displayed after power-up or when the bike is inactive.
95Ce LCD: Workout Selection Screen
The screen where users select their workout; allows access to System Options Menu.
95Ce LCD: System Options Main Menu
Main menu for system options, providing access to System Test, Information, and Configuration.
95Ce LCD: System Test Menu
Menu to access various system tests such as System Diagnostics, Telemetry, and EEPROM.
95Ce LCD: System Diagnostics
Displays system voltage, alternator voltage, RPM, and other diagnostic feedback.
95Ce LCD: Test Engineering Mode
Engineering test mode, not applicable for standard servicing; all statuses should be OFF.
95Ce LCD: Telemetry Test
Tests telemetry functionality; displays heart rate when enabled.
95Ce LCD: LifePulse Test
Tests the LifePulse™ system manually, displaying sensor status and heart rate readings.
95Ce LCD: CSAFE Test
CSafe Test - Not Available at This Time.
95Ce LCD: EEPROM Test
Tests EEPROM on the Single Board Computer and Interface Board for data integrity.
95Ce LCD: Information Menu
Provides access to Statistics, Software Versions, System Errors, and Usage Log.
95Ce LCD: Information Statistics
Displays statistics like total hours of use, program usage, and system power levels.
95Ce LCD: Software Versions
Shows current software programs loaded, their part numbers, and version information.
95Ce LCD: System Errors
Displays system errors logged into the unit's memory during operation.
95Ce LCD: Usage Log Report
Provides detailed information on RPMs used at different resistance levels.
95Ce LCD: Configuration Menu
Menu for system configuration, including Manager, Manufacturer, and Touch Screen settings.
95Ce LCD: Manager Configuration
Allows managers to set maximum workout duration, standby configuration, and language.
95Ce LCD: Custom Message Setup
Enables setting a custom message to be displayed on the Welcome Screen using an on-screen keyboard.
95Ce LCD: Manufacturers Configuration
Access available only to Life Fitness certified technicians for critical system parameter setup.
95Ce LCD: TV Controls
Adjusts TV settings like brightness, contrast, and selects TV format, antenna, and channel setup.
95Ce LCD: Max Volume Setup
Allows adjustment of volume levels for headphones, with settings resetting after each workout.
95Ce LCD: Touch Screen Configuration
Procedure to reconfigure and calibrate the touch screen for accurate input.
Service and Repair Procedures
How To: Remove Pedals, Crank Arms, and Shrouds
Detailed steps for safely removing pedals, crank arms, and side shrouds from the bike.
How To: Replace Crank Shaft Hub Assembly
Instructions for replacing the crank shaft hub assembly, including required tools.
How To: Replace Crank Shaft Bearings
Step-by-step guide for replacing the crank shaft bearings, including specialized tools.
How To: Replace Clutch Assembly
Procedure for removing and installing the clutch assembly.
How To: Replace Intermediate Pulley Shaft and Bearings
Instructions for replacing the intermediate pulley shaft and its associated bearings.
How To: Replace Idler Roller
Detailed steps for removing and installing the idler roller.
How To: Remove Main Drive Belt
Procedure for removing and installing the main drive belt, including tensioning.
How To: Remove Alternator
Steps for removing the alternator, including belt slackening and mounting hardware.
How To: Remove Alternator Belt
Procedure for removing and installing the alternator belt, including proper tensioning.
How To: Remove Seat Post Assembly (Latch Models)
Instructions for removing the seat post assembly on latch-type models (LC8500, 9100, 9500).
How To: Remove Seat Post Assembly (Pull-Pin Models)
Instructions for removing the seat post assembly on pull-pin type models (C7, C9).
How To: Remove Main Wiring Harness
Steps for disconnecting and removing the main wiring harness from the bike.
How To: Remove 9-Volt Console Battery (LC8500/C7)
Procedure for removing and replacing the 9-volt console battery on specific models.
How To: Remove 6-Volt Battery (LC9500/9100/C9)
Procedure for removing and replacing the 6-volt battery on specific models.
How To: Remove Display Console and Accessory Tray
Steps for removing the display console and its associated accessory tray.
How To: Remove Console Post Assembly, Main Cable, Coax (LCD)
Procedure for removing the console post, main cable, and coax cable on LCD models.
How To: Remove Power Control Board (LC8500/C7)
Instructions for removing the power control board on LC8500 and C7 models.
How To: Remove Power Control Board (LC9500/9100/C9)
Instructions for removing the power control board on LC9500, LC9100, and C9 models.
How To: Remove Pedal
Steps for removing and installing pedals, noting counter-clockwise and clockwise rotation.
How To: Remove Front Wheels
Procedure for removing and installing the front wheel assemblies.
How To: Remove Handlebar Assembly
Steps for removing the handlebar assembly, including sensor wiring disconnection.
How To: Remove Heart Rate Sensor (LC9500/C9)
Procedure for removing and replacing the heart rate sensor on specific models.
How To: Remove Telemetry Receiver and Cable
Instructions for replacing the telemetry receiver and its associated cable.
How To: Remove Resistor Assembly
Steps for removing the resistor assembly, emphasizing grounding precautions.
How To: Remove Auto Start Switch and Bracket
Procedure for removing the auto start switch and its mounting bracket, with grounding warnings.
How To: Remove Console PCB
Instructions for removing and replacing the console PCB, including battery and cable disconnections.
LCD Integrated Console Service Overview
Overview of servicing procedures for LCD integrated consoles, identifying internal components.
How To: Replace Headphone Jack
Procedure for replacing the headphone jack on the console.
How To: Replace Inverter Board
Steps for replacing the inverter board, including disconnecting power wires.
How To: Replace Single Board Computer
Instructions for replacing the single board computer, emphasizing cable and connector handling.
How To: Replace Interface Board
Steps for removing and installing the interface board, noting high voltage warnings.
How To: Replace Touch Screen Assembly
Procedure for removing and replacing the touch screen assembly, including bracket and LCD separation.
Electronics and Wiring Diagrams
Display Console Board Diagram: LC9500
Illustrates the LC9500 display console board, detailing functional description and connector pinouts.
Display Console Board Diagram: LC9100
Illustrates the LC9100 display console board, detailing functional description and connector pinouts.
Display Console Board Diagram: LC8500
Illustrates the LC8500 display console board, detailing functional description and connector pinouts.
Display Console Board Diagram: C7
Illustrates the C7 display console board, detailing functional description and connector pinouts.
Display Console Board Diagram: C9
Illustrates the C9 display console board, detailing functional description and connector pinouts.
Alternator Control Board Diagram: C7/LC8500
Diagram of the Alternator Control Board for C7 and LC8500, detailing connectors and pins.
Alternator Control Board Diagram: C9/LC9100/LC9500
Diagram of the Alternator Control Board for C9, LC9100, and LC9500, detailing connectors and pins.
Alternator Functional Description
Describes the function of the 12-volt, 35-amp alternator in providing power and RPM signals.
Wiring Diagram: LC8500 and C7
Wiring block diagram illustrating connections for LC8500 and C7 models.
Wiring Diagram: C9
Wiring block diagram illustrating connections for the C9 model.
Wiring Diagram: LC9100
Wiring block diagram illustrating connections for the LC9100 model.
Wiring Diagram: LC9500
Wiring block diagram illustrating connections for the LC9500 model.
Wiring Diagram: 95Ce
Wiring block diagram illustrating connections for the 95Ce model.
Wiring Diagram: 95Ce Machine Interface Board
Detailed wiring diagram for the 95Ce machine interface board.
Wiring Diagram: 95Ce Single Board Computer
Detailed wiring diagram for the 95Ce single board computer.
Miscellaneous Information
Model Identification and Serial Number Location
Illustrates where to find the serial number label on the exercise bike.
Preventive Maintenance Schedule and Tips
Provides a schedule for daily, monthly, and bi-annually maintenance tasks.
Important Safety Instructions
Critical safety guidelines to follow when operating and placing the exercise bike.

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