Table of Contents
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GRIZZLY
™
®
ZTR
Operator's Manual
GRIZZLY 52, 27 KOH/968999588
GRIZZLY 60, 27 KOH/968999590
GRIZZLY 60, 30 KOH/968999591
GRIZZLY 72, 30 KOH/968999592
GRIZZLY 60, 27 KOH/968999626
GRIZZLY 60, 30 KOH/968999627
English
GRIZZLY 72, 30 KOH/968999628
Please read the operator's manual carefully and make sure you
understand the instructions before using the machine.
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Table of Contents
Related Manuals for Dixon ZTR GRIZZLY 60
Summarization of Contents
Introduction to Your Dixon ZTR Mower
Congratulations on Your Purchase
Expresses gratitude for purchasing the mower and highlights its features.
General Information
Defines terms like left/right, backward/forward, and notes design changes.
Driving and Transport on Public Roads
Advises on road traffic regulations and secure anchoring during transport.
Towing Safety
Warns against towing the mower or towing trailers with it.
Operating Guidance
Specifies intended use and emphasizes following manufacturer's directions.
Good Service and Support
Highlights authorized retail stores for best support and service.
Identifying Your Machine
Explains how to find manufacturing numbers for parts and service.
Symbols and Decals Explained
Warning Symbols
Understanding symbols indicating risks of injury or death.
Operational Symbols
Interpreting symbols related to machine functions and controls.
Safety Symbols Explained
Deciphering specific safety pictograms found on the mower.
Safety Instructions for Mower Operation
Safety Instructions Overview
Essential safety guidelines and warnings for operating the mower.
General Operation Safety
Safe practices for everyday mower use, including blade hazards.
Personal Safety Equipment
Recommended protective gear for operators like glasses, gloves, and ear protection.
Slope Operation Safety
Precautions for mowing on slopes, including angle limits.
Child Safety Precautions
Ensuring children's safety around the mower during operation.
Safe Gasoline Handling
Refueling safety, fire precautions, and fuel storage guidelines.
General Maintenance Safety
Safety measures to follow during mower maintenance procedures.
Transport Safety Procedures
Safe methods for loading, unloading, and securing the mower for transport.
Roll Over Protection System (ROPS) Safety
ROPS usage, warnings, and structural integrity.
Customer Responsibilities
Owner's duties for safe operation, maintenance, and adherence to rules.
Controls and Their Operation
Control Locations Overview
Layout and identification of all mower controls on the control panel.
Steering Control Levers Operation
How to operate steering controls for mower movement and turning.
Tracking Adjustment Guide
Ensuring the mower tracks straight by adjusting the tracking bolts.
Hour Meter Functionality
Understanding the operating hour meter and its CHG OIL indicator.
Parking Brake Operation
Engaging and releasing the parking brake for securing the mower.
Blade Switch Operation
Activating and deactivating the mower blades using the switch.
Ignition Switch Operation
Starting and stopping the engine using the ignition key.
Fuse Location and Ratings
Identifying and understanding the functions of the mower's fuses.
Refueling Procedures and Warnings
Safe fueling steps, fuel type information, and warnings.
Fuel Shut Off Valve Usage
Controlling fuel flow with the shut-off valve located near the seat.
Seat Adjustment Mechanism
Adjusting the operator's seat position for comfort and control.
Choke Control Operation
Using the choke control for cold engine starts and richer fuel mixture.
Throttle Control Operation
Regulating engine speed and blade rotation rate with the throttle.
Mower Deck Lifting Lever
Adjusting the mower deck height and transport position.
Pump Release Valves
Releasing hydraulic system for manual mower movement.
Mower Operation Procedures
Operator Training and Familiarization
Guidance for new users on mower control and maneuvering.
Controlling Mower Movement
Forward, backward, and straight-line operation using control levers.
Zero Turn Maneuvering
Techniques for turning the mower on the spot.
Roll Bar and Seat Belt Use
Proper engagement of safety restraints like the roll bar and seat belt.
Pre-Starting Checks
Essential checks and conditions required before starting the engine.
Engine Starting Procedure
Step-by-step instructions for starting the mower's engine.
Starting with a Weak Battery
Emergency starting procedures using jumper cables.
Running the Mower Safely
Operating procedures after the engine has started.
Operating on Hills Safely
Guidelines for mowing on slopes, including angle limits and speed.
Mowing Tips for Best Results
Advice for efficient and quality mowing, including cutting height.
Engine Stopping Procedure
Safely shutting down the mower engine and securing it.
Moving the Mower by Hand
Manual mower movement instructions when the engine is off.
Maintenance Schedule and Procedures
Maintenance Schedule Overview
Recommended maintenance tasks and intervals for the mower.
Battery Maintenance and Charging
Servicing and recharging the mower battery.
Ignition System Maintenance
Spark plug inspection, gapping, and replacement procedures.
Safety System Functionality Checks
Verifying the operation of safety interlock systems.
Cooling Air Intake Inspection
Keeping engine cooling passages clear of debris.
Throttle and Choke Cable Adjustments
Fine-tuning engine speed and choke controls for optimal performance.
Air Filter Replacement (Kohler Engine)
Servicing and replacing the air cleaner system for engine protection.
Fuel Filter Replacement Steps
Replacing the fuel filter for optimal fuel flow.
Tire Pressure Verification
Ensuring correct tire inflation for proper operation and safety.
Parking Brake Functionality Check
Testing and adjusting the parking brake for reliable stopping.
V-Belt Inspection and Replacement
Checking belts for wear, cracks, and replacing as needed.
Deck Belt Replacement Procedure
Instructions for replacing the mower deck belt.
Pump Belt Maintenance Guide
Servicing the belt driving the hydraulic pumps for wear.
Blade Inspection and Sharpening
Checking blades for damage and ensuring proper sharpness.
Blade Replacement Procedure
Safe steps for replacing mower blades, including torque specs.
Mower Deck Leveling and Adjustment
Adjusting mower deck for even cutting height and proper leveling.
Anti-Scalp Roller Adjustment
Setting rollers to prevent lawn scalping at desired cutting heights.
Engine Oil Cooler Cleaning
Cleaning the engine oil cooler fins for efficient cooling.
Cleaning and Washing Instructions
Procedures for cleaning and washing the mower.
Caster Wheel Maintenance
Servicing the mower's caster wheels for free rotation.
Hardware Inspection
Checking for loose or missing fasteners on the entire machine.
Lubrication Guide for Your Mower
Lubrication Schedule and Points
Guide to lubrication intervals and locations for mower components.
General Lubrication Practices
Best practices for lubricating mower components, including grease types.
Cable Lubrication Techniques
Lubricating control cables for smooth operation.
Shaft Bushings and Linkage Lubrication
Lubricating pivot points and linkages for brake and steering systems.
Hydraulic System Oil Level Monitoring
Checking and maintaining hydraulic oil levels in the tank.
Engine Oil Change (Kohler Engine)
Step-by-step procedures for changing the engine oil.
Checking Engine Oil Level
Proper method for checking the engine oil level.
Oil Recommendations and Type Selection
Choosing the correct engine oil based on API class and viscosity.
Throttle/Choke Cable and Lever Lubrication
Lubricating control cables and lever bearings.
Front Wheel Mount and Bearing Greasing
Lubricating front wheel mount and bearing components.
Deck Belt Pulley Lubrication
Greasing mower deck belt pulleys.
Mower Deck Height Adjuster Lubrication
Lubricating the deck height adjustment mechanism.
Belt Adjuster Lubrication
Lubricating the mower deck belt adjuster.
Steering Control Shaft Lubrication
Greasing steering control shafts.
Mower Deck Strut Lubrication
Lubricating deck support struts.
Engine Oil Filter Replacement
Replacing the engine oil filter.
Troubleshooting Guide for Common Issues
Engine Starting Problems
Troubleshooting issues related to the engine not starting.
Engine Running Problems
Diagnosing and resolving rough or uneven engine operation.
Engine Performance Issues
Resolving problems like overheating, weakness, or no power.
Mower Movement and Engagement Issues
Fixing slow movement, deck engagement faults, or leaks.
Mowing Quality Issues
Addressing uneven mowing results and machine vibration.
Storage and Preparation
Winter Storage Preparation
Steps for preparing the mower for long-term storage.
Routine Service Before Storage
Recommended service checks for the mower before storage.
Wiring Diagram
Key Switch Positions Explained
Understanding the functions of the ignition key switch positions.
Technical Data and Specifications
Equipment Specifications Summary
Detailed technical specifications for various mower models.
Torque Specifications Reference
Recommended torque values for critical fasteners on the mower.
Conformity Certificates
USA Regulatory Requirements
Compliance information for the US market and state requirements.
CE Regulatory Requirements
Compliance information for the European market and directives.
Service Journal and Schedule
Delivery Service Checklist
Initial service procedures performed before delivery to the customer.
First 5-8 Hours Service Interval
First maintenance tasks required after initial operation.
25-Hour Service Interval
Scheduled maintenance tasks required every 25 operating hours.
50-Hour Service Interval
Scheduled maintenance tasks required every 50 operating hours.
100-Hour Service Interval
Scheduled maintenance tasks required every 100 operating hours.
300-Hour Service Interval
Scheduled maintenance tasks required every 300 operating hours.
Annual Service Tasks
Yearly maintenance procedures to ensure optimal performance.
Warranty Policy for Dixon Mowers
Commercial Warranty Terms
Warranty coverage duration and terms for commercial use.
Residential Warranty Terms
Warranty coverage duration and terms for residential use.
Warranty Exclusions and Limitations
Conditions not covered by warranty, including parts and usage.
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