Bryant Evolution Extreme 293VAN Installation Instructions Manual
Bryant Evolution Extreme 293VAN Installation Instructions Manual

Bryant Evolution Extreme 293VAN Installation Instructions Manual

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293VAN Evolution™ Extreme
Variable Speed Heat Pump
with Puron Advance™ (R-454B) Refrigerant
2 to 5 Nominal Tons
NOTE: Read the entire instruction manual before starting the installation.
Unit MUST be installed with rated R-454B indoor with factory approved dissipation control board installed.
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
VFD Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Step1 - Check Equipment and Job Site . . . . . . . . . . . . . . . . . . . . . . . 4
Unpack Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Inspect Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step2 - Install on a Solid, Level Mounting Pad . . . . . . . . . . . . . . . . . 4
Step3 - Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step4 - Operating Ambient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step5 - Elevate Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step6 - Make Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 1 - Refrigerant Connections and Recommended Liquid and Va-
por Tube Diameters (in.) .................................................................5
R-454B Indoor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mechanical Line Set Connections . . . . . . . . . . . . . . . . . . . . . . . 5
Install Liquid-Line Filter Drier - Indoor . . . . . . . . . . . . . . . . . . . 6
Refrigerant Tubing Connection - Outdoor . . . . . . . . . . . . . . . . . 6
No Installation of Adapter Tube . . . . . . . . . . . . . . . . . . . . . . . . . 6
Sweat Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pressure Test Tubing and Indoor Coil . . . . . . . . . . . . . . . . . . . . 6
Evacuate Refrigerant Tubing and Indoor Coil . . . . . . . . . . . . . . 6
Deep Vacuum Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mandatory Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pressure Proof Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Leak Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Final Tubing Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step7 - Make Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . 7
Route Ground and Power Wires . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connect Ground and Power Wires . . . . . . . . . . . . . . . . . . . . . . . 7
Connect Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Final Wiring Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step8 - Compressor Stator Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step9 - Install Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step10 - Start-Up & Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 2 - Environment Type Guideline..........................................9
Table 3 - Standard Subcooling Values ...........................................9
Furnace or FE Fan Coil (communicating) . . . . . . . . . . . . . . . . . . . 9
Table 4 - Required Liquid Line Temperature for R-454B ...........11
Check Charge - Cooling / Heating . . . . . . . . . . . . . . . . . . . . . . 12
Post Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 5 - Minimum Room Area Charging Table .........................13
Step11 - Pump Down & Evacuation . . . . . . . . . . . . . . . . . . . . . . . . 13
Primary Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Utility Interface With Evolution™ Connex™ . . . . . . . . . . . . . 16
Amber Status Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5x7 LED Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
VFD Communications Light . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Bluetooth® Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Variable Frequency Drive (VFD) . . . . . . . . . . . . . . . . . . . . . . . 17
Installation Instructions
PAGE NO.
Table 6 - VFD LED Indicator Functions .....................................17
Input Filter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Variable Speed Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Variable Speed Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pressure Equalization Valve (PEV) . . . . . . . . . . . . . . . . . . . . . 18
High Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Outdoor Pressure Transducers . . . . . . . . . . . . . . . . . . . . . . . . . 18
Stator Heater Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Systems Communication Failure . . . . . . . . . . . . . . . . . . . . . . . 19
Model Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 7 - Model Plug Information................................................19
Pressure Switch Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Compressor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Line Voltage Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Forced Defrost Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Temperature Thermistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 8 - 10K Thermistor Resistance Values...............................19
Table 9 - 50K Thermistor Resistance Values..............................19
Outdoor Air Temperature (OAT) . . . . . . . . . . . . . . . . . . . . . . . 19
Outdoor Coil Temperature (OCT-HP) . . . . . . . . . . . . . . . . . . . 20
Liquid Line Temperature (LLT-HP) . . . . . . . . . . . . . . . . . . . . 20
Outdoor Suction Temperature (OST) . . . . . . . . . . . . . . . . . . . . 20
Outdoor Discharge Line Temperature (ODT) . . . . . . . . . . . . . 20
Failed Thermistor Default Operation . . . . . . . . . . . . . . . . . . . . 21
Table 10 - Variable Speed Compressor Resistances
winding resistance at 68°F (20°F) ................................................21
Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Status Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Status Code Recall Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Table 11 - Diagnostic Code Table................................................22
Table 12 - Malfunction Lockout Durations..................................23
FINAL CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
REPAIRING REFRIGERANT CIRCUIT. . . . . . . . . . . . . . . . . . 24
CARE AND MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . 24
Puron Advance™ (R-454B) Refrigerant - Quick Reference Guide25
PAGE NO.

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Summary of Contents for Bryant Evolution Extreme 293VAN

  • Page 1: Table Of Contents

    293VAN Evolution™ Extreme Variable Speed Heat Pump with Puron Advance™ (R-454B) Refrigerant 2 to 5 Nominal Tons Installation Instructions NOTE: Read the entire instruction manual before starting the installation. Unit MUST be installed with rated R-454B indoor with factory approved dissipation control board installed. PAGE NO.
  • Page 2: Safety Considerations

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions SAFETY CONSIDERATIONS WARNING This appliance shall only be installed by EPA qualified personnel and have Section 608 Technician Certification. This appliance is not ELECTRICAL SHOCK HAZARD intended for use by persons (including children) with reduced physical, Failure to follow this warning could result in personal injury or death.
  • Page 3: General

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions General CAUTION Acronyms used in this publication Acronym Description EQUIPMENT DAMAGE HAZARD Primary Control Module Failure to follow this caution may result in equipment damage. Variable Frequency Drive If proper lineset routing techniques are not followed, variable speed Discharge Pressure Transducer systems can be susceptible to lineset transmitted noise inside the Suction Pressure Transducer...
  • Page 4: Step1 - Check Equipment And Job Site

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Step 1 – Check Equipment and Job Site Roof mounted units exposed to winds above 5 mph may require wind baffles. Consult the Service Manual - Residential Split System Air Unpack Unit Conditioners and Heat Pumps Using Puron Advance™...
  • Page 5: Step6 - Make Piping Connections

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Step 6 – Make Piping Connections CAUTION WARNING UNIT DAMAGE HAZARD PERSONAL INJURY AND ENVIRONMENTAL Failure to follow this caution may result in equipment damage or improper operation. HAZARD If ANY refrigerant tubing is buried, provide a 6 in. (152.4 mm) vertical Failure to follow this warning could result in personal injury or death.
  • Page 6: Install Liquid-Line Filter Drier - Indoor

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Install Liquid-Line Filter Drier - Indoor Sweat Connections Refer to Fig. 5 and install filter drier as follows: on 24, 36 and 48 size CAUTION models 1. Braze 5-in. (127 mm) liquid tube to the indoor coil. UNIT DAMAGE HAZARD 2.
  • Page 7: Deep Vacuum Method

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Refrigerant tubes and indoor coil should be evacuated using the Step 7 – Make Electrical Connections recommended deep vacuum method of 500 microns. The alternate triple Be sure field wiring complies with local and national fire, safety, and evacuation method may be used.
  • Page 8: General Information

    External to the unit, the same accessories such as the support feet, snow rack, wind baffle etc., are available on other Bryant units can also be used on this line of product. PERSONAL INJURY HAZARD Refer to the individual Installation Instructions packaged with kits or Failure to follow this warning could result in personal injury or death.
  • Page 9: Setup For Evolution™ Furnace Or Fe Fan Coil (Communicating)

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Table 2 – Environment Type Guideline Average Annual Relative Humidity (%) Type <45 Arid 45 - 65 Semi-Arid Humid NOTE: Evolution™ Connex™ System Control indicates acceptable conditions for subcool charging mode. Do not use subcooling charge method if outside 65°F (18°C) and 105°F(40.6°C) outdoor temperature.
  • Page 10 293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions A240344 Fig. 12 – Equipment Summary Screen A240370 Fig. 15 – Refrigerant Charge Mode Selection NOTE: A leak dissipation board must be present for the Evolution™ 7. If indoor and outdoor conditions are in range, subcooling status will Connex™...
  • Page 11 293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions 8. The next screen, “cooling charge mode start” is shown in Fig. 18 subcooling is high. Tolerance should be ±1°F. It is recommended to Fig. 19 depending on whether subcooling charging is available. The validate the subcooling using traditional methods of measuring reason for unavailability of subcooling can be viewed by pressing temperature and pressure at the liquid service valve when charging...
  • Page 12: Check Charge - Cooling / Heating

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Check Charge - Cooling / Heating The check charge work flow allows a user to operate the system at fixed, charge mode operating parameters in either heating or cooling modes. In cooling this can be used to evaluate subcooling using the sensors on the unit.
  • Page 13: Post Charging

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Step 11 – Pump Down & Evacuation Because this system has a VFD controlled compressor the conventional procedure cannot be used to “pump down” and isolate the refrigerant into the outdoor unit. The Evolution™ Connex™ System Control has provisions to assist in performing this function.
  • Page 14: Evacuation And Recovery Of Refrigerant From Within 293Van14

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions A20042 Fig. 28 – Evacuation Setup Screen A240390 Fig. 26 – Pump Down Setup Screen A20043 A240342 Fig. 29 – Evacuation Status Screen Fig. 27 – Pump Down Active Screen Evacuation and Recovery of Refrigerant from within 293VAN Because this system has an EXV for the heating expansion device, additional steps must be taken to open the EXV if the heat pump unit...
  • Page 15: Step12 - System Functions And Major Components

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Step 12 – System Functions and Major Components Primary Control Module The Primary Control Module (PCM) controls the various functions of The 293VAN models utilize a communicating Evolution™ Connex™ System Control. When a demand for cooling or heating exists, the the outdoor unit.
  • Page 16: Utility Interface With Evolution™ Connex

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Utility Interface With Evolution™ Connex™ Evolution™ Connex™ System Control installation instructions for setup details. The utility curtailment relay should be wired between the two UTIL Evolution™, Green Communications (COMM) Light connections on the control board for this Evolution™ Communicating System (see Fig.
  • Page 17: Amber Status Light

    1. Download the app Green from PCM. – Search the App Store™ or Google Play™ for Bryant Service On when VFD is in normal status. It is off Technician to download. The app is available on phone and tablet Green when VFD is fault status.
  • Page 18: Input Filter Board

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions motor will not operate during defrost and may cycle off and on if WARNING extremely low airflow is requested by the outdoor unit controls. Pressure Equalization Valve (PEV) ELECTRICAL HAZARD - HIGH VOLTAGE The PEV is located at the discharge of the compressor and the inlet to the Failure to follow this warning could result in personal injury or death.
  • Page 19: Troubleshooting

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Troubleshooting Line Voltage Diagnostics The primary control module monitors the line voltage for low and high Systems Communication Failure voltage events. If a low voltage or high voltage event occurs and another If communication with the Evolution™...
  • Page 20: Outdoor Coil Temperature (Oct-Hp)

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Liquid Line Temperature (LLT-HP) The LLT-HP is a 10K thermistor used for multiple system operations. LLT-HP is connected to the PCM through a separate 3-pin connector and provides to the primary control module and Evolution™ Connex™ System Control.
  • Page 21: Failed Thermistor Default Operation

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Failed Thermistor Default Operation Status Codes Factory defaults have been provided in the event of failure of any of the Table 11 shows the status codes flashed by the amber status light. Most system problems can be diagnosed by reading the status code as flashed thermistors.
  • Page 22 293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Table 11 – Diagnostic Code Table Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 23 293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Table 12 – Malfunction Lockout Durations (Continued) Table 12 – Malfunction Lockout Durations Code Title Time Code Title Time 61-41 Reversing Valve Solenoid Open Duration of Event 13-53 System Control Upgrade Required Permanent 61-53 Reversing Valve Timeout Malfunction 2 hours...
  • Page 24: Final Checks

    293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions FINAL CHECKS CARE AND MAINTENANCE IMPORTANT: Before leaving job, be sure to do the following: For continuing high performance and to minimize possible equipment failure, periodic maintenance must be performed on this equipment. 1.
  • Page 25 The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Bryant is under license. Other trademarks and trade names are those of their respective owners. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 26 293VAN Evolution™ Extreme Variable Speed Heat Pump: Installation Instructions Edition Date: 04/2025 ©2025 Carrier Corp. All rights reserved. Catalog No: II293VAN-02 A Proud Member of the Carrier Family Replaces: II293VAN-01 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

This manual is also suitable for:

Evolution extreme 293van024Evolution extreme 293van036Evolution extreme 293van048Evolution extreme 293van060

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