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Toro 163-4118 Installation Instructions Manual
Toro 163-4118 Installation Instructions Manual

Toro 163-4118 Installation Instructions Manual

Chute gate kit for z master 2000 and 4000 series riding mowers

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Chute Gate Kit
Z Master
Model No. 144-2688
Model No. 144-6571
Model No. 144-6572
Model No. 163-4118
Model No. 163-4119
Model No. 163-4120
Note:
If an adjustable baffle is installed, replace with
the baffle in the OCDC kit.
Safety
Safety and Instructional
Decals
Safety decals and instructions are
easily visible to the operator and are
located near any area of potential
danger. Replace any decal that is
damaged or missing.
1. Machine speed
2. Fast
3. Slow
© 2025—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
2000 and 4000 Series Riding Mowers
99-8936
4. Neutral
5. Reverse
Register at www.Toro.com.
1. Chute gate
2. Close the chute gate.
decal99-8936
Form No. 3473-847 Rev A
Installation Instructions
144-6593
3. Open the chute gate.
4. Read the Operator's
Manual.
*3473-847*
Original Instructions (EN)
Printed in the USA
All Rights Reserved
decal144-6593

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Summary of Contents for Toro 163-4118

  • Page 1 Z Master ® 2000 and 4000 Series Riding Mowers Model No. 144-2688 Model No. 144-6571 Model No. 144-6572 Model No. 163-4118 Model No. 163-4119 Model No. 163-4120 Installation Instructions Note: If an adjustable baffle is installed, replace with the baffle in the OCDC kit.
  • Page 2: Installation

    Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. Remove the existing side discharge – No parts required chute. Discharge baffle Bagger baffle Carriage bolt (3/8 x 7/8 inch) Prepare the mower deck.
  • Page 3 Removing the Existing Side Preparing the Mower Deck Discharge Chute Parts needed for this procedure: Discharge baffle No Parts Required Bagger baffle Procedure Carriage bolt (3/8 x 7/8 inch) Locknut (3/8 inch) Remove the bolt, spring, spacer, and locknut securing Carriage bolt (5/16 x 7/8 inch) the discharge chute and remove the discharge chute (Figure...
  • Page 4 Remove the 2 carriage bolts and 2 locknuts at the front of the mower deck (Figure Discard the fasteners. g348993 Figure 3 1. Locknut 2. Carriage bolt g348990 Figure 4 60-inch deck shown Install the bagger baffle to the mower deck and deck bumper using 2 carriage bolts (3/8 x 7/8 1.
  • Page 5 Install the new discharge baffle using 2 carriage bolts (3/8 x 7/8 inch) and 2 locknuts (3/8 inch) as shown in Figure g348991 Figure 6 1. Carriage bolt (3/8 x 7/8 3. Locknut (3/8 inch) inch) 2. New discharge baffle...
  • Page 6 Installing the Side Discharge Chute with the Gate Parts needed for this procedure: Side discharge chute with gate Hex-head bolt (5/16 x 7-1/2 inches) Locknut (5/16 inch) Spacer Spring Procedure WARNING An uncovered discharge opening could allow the machine to throw objects toward you or bystanders, resulting in serious injury.
  • Page 7: Installing The Control Box

    Installing the Control Box Parts needed for this procedure: Control box assembly Carriage bolt (3/8 x 7/8 inch) Locknut (3/8 inch) Cable tie Adhesive cable tie Installing the Control Box on Z g349011 Figure 9 Master ® 2000 Series Mowers Select the correct control box for the machine.
  • Page 8 Slowly move the mower deck through the height-of-cut range to ensure that the cables do not stretch or kink when you are operating the machine. Installing the Control Box on Z Master ® 4000 Series Mowers Select the correct control box for the machine. g543782 Figure 11 g543784...
  • Page 9 Remove the self-threading screw from the right Secure the control box to the right motion-control motion-control cover. cover using 2 carriage bolts (3/8 x 7/8 inch) and 2 locknuts (3/8 inch) as shown in Figure Retain the self-threading screw. g349073 Figure 17 1.
  • Page 10 Notes:...
  • Page 11 Notes:...

This manual is also suitable for:

144-6571144-6572144-2688163-4119163-4120