ABB ACS 600 Hardware Manual
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ABB ACS 600 Hardware Manual

ABB ACS 600 Hardware Manual

Frequency converters 55 to 630 kw (75 to 700 hp)
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Hardware Manual
ACS 600
This manual includes
ACS/ACC/ACP 604/607/627
• Safety
Frequency Converters
• Installation
• Maintenance
55 to 630 kW
• Technical Data
(75 to 700 HP)

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Summary of Contents for ABB ACS 600

  • Page 1 Hardware Manual ACS 600 This manual includes ACS/ACC/ACP 604/607/627 • Safety Frequency Converters • Installation • Maintenance 55 to 630 kW • Technical Data (75 to 700 HP)
  • Page 2 ACS 600 SingleDrive Manuals (English Originals) GENERAL MANUALS (appropriate hardware manual is included in the Thyristor Supply Sections User’s Manual (TSU) delivery) EN 64170597 • TSU operation basics • TSU firmware description ACS/ACC/ACP 601 Hardware Manual EN 61201360 • TSU program parameters 2.2 to 110 kW...
  • Page 3 ACS 604, ACC 604 and ACP 604 frequency converter modules. In the text, they are collectively referred to as ACx 604/6x7 or ACx 600. 3AFY 61201394 R0525 REV D EFFECTIVE: 15.6.2001 SUPERSEDES: 9.1.2001 ã 2001 ABB Industry Oy. All Rights Reserved.

  • Page 5: Safety Instructions

    Safety Instructions Overview This chapter states the safety instructions that must be followed when installing, operating and servicing the ACS/ACC/ACP 604/607/627. If neglected, physical injury and death may follow, or damage may occur to the frequency converter, the motor and driven equipment. The material in this chapter must be studied before attempting any work on, or with, the unit.

  • Page 6: Installation And Maintenance Safety

    Safety Instructions Installation and These safety instructions are intended for all work on the ACx 604/607/ 627. Neglecting these instructions can cause physical injury and death. Maintenance Safety WARNING! All electrical installation and maintenance work on the ACx 600 should be carried out by qualified electricians. Do not attempt any work on a powered ACx 600.

  • Page 7: Permanent Magnet Motor

    Overspeed leads to overvoltage which may explode the capacitors in the intermediate circuit of the drive. Permanent magnet motor may be used with ACS 600 Permanent Magnet Synchronous Motor (PMSM) System Application Program, or with other application programs in scalar control mode only.
  • Page 8 Disconnect the EMC filter capacitors before connecting the ACx 600 to unearthed mains. For detailed instructions on how to do this, please contact your local ABB distributor. The motor must not be controlled with the supply disconnecting device;...

  • Page 9: Earth (Ground) Fault Protective Function

    Safety Instructions Earth (Ground) Fault The ACx 600 is equipped with an internal earth fault protective function Protective Function to protect the unit against earth faults in the inverter, the motor and the motor cable. This is not a personal safety or a fire protection feature. The earth fault protective function can be disabled by Parameter 30.17 EARTH FAULT (Standard Application Program) and Parameter 30.11 (Crane Application Program).

  • Page 10: Motor Connections

    Protecting the Motor The stress on motor insulation can be avoided by using optional ABB Winding du/dt filters. du/dt filters also reduce bearing currents.
  • Page 11 Safety Instructions Requirement for Motor Type Nominal Mains Voltage ACS 600 du/dt Filter, Insulated N-end bearing and ACS 600 Common Motor Mode Filter Insulation < 100 kW 100 kW < P < 350 kW > 350 kW System Frame Size < IEC 315 Frame Size >...
  • Page 12 Safety Instructions Note 1: The abbreviations used in the table are defined below. Abbreviation Definition nominal mains voltage Û peak line-to-line voltage at motor terminals which the motor insulation must withstand motor nominal power du/dt du/dt filter common mode filter: 3 toroidal cores per each motor cable LCMF light common mode filter: 1 toroidal core per each motor cable N-end bearing: insulated motor non-driven end bearing...
  • Page 13 Note 6: Calculating the Rise Time and the Peak Line-to-line Voltage The peak line-to-line voltage at the motor terminals generated by the ACS 600 as well as the voltage rise time depend on the cable length. The requirements for the motor insulation system given in the table are “worst case”...

  • Page 14: Power Factor Compensation Capacitors

    Safety Instructions Power Factor Power factor compensation capacitors and surge absorbers must not Compensation be connected to the motor cables. These devices are not designed to Capacitors be used with frequency converters, and will degrade motor control accuracy. They can cause permanent damage to the ACx 600 or themselves due to the rapid changes in the ACx 600 output voltage.

  • Page 15: Components Connected To Digital/Analogue Inputs

    Safety Instructions In CE compliant installations and in other installations where EMC emissions must be minimized, 360° high frequency earthing (grounding) of cable entries is done in order to suppress electromagnetic disturbances. In addition, cable screens have to be connected to protective earth (PE) in order to meet safety regulations. Power cable screens are suitable for use as equipment earthing (grounding) conductors only when the screen conductors are adequately sized as required by safety regulations.

  • Page 16: Emc

    Safety Instructions Note: If safety switches, contactors, connection boxes or similar equipment are used in the motor cable, they should be installed in a metal enclosure with 360 degrees earthing for the screens of both the incoming cable and the outgoing cable, or the screens of the cables should otherwise be connected together.

  • Page 17: Special For Acx 6X7 Units From 315 To 630 Kw

    Refer to the circuit diagrams (Sheet 50) supplied with the unit and Chapter 3 – Electrical Installation (Types ACx 6x7-0400-3, -0490-5/6 and up), or contact your ABB representative for information. ACS/ACC/ACP 604/6x7 Frequency Converters ACx = ACS/ACC/ACP...
  • Page 18 Safety Instructions ACx = ACS/ACC/ACP ACS/ACC/ACP 604/6x7 Frequency Converters...

  • Page 19: "C-Tick" Marking

    17.5.2002 ACS/ACC/ACP 604/607/627 Hardware Manual, Appendix A (55 – 630 kW) Update Note for Australian and New Zealand Market “C-tick” Marking A C-Tick mark is attached to each variable speed drive in order to verify compliance with the relevant standard (“IEC 61800-3 (1996) - Adjustable speed electrical power drive systems - Part 3: EMC product standard including specific test methods”), mandated by the Trans-Tasman Electromagnetic Compatibility Scheme.

  • Page 21: Table Of Contents

    Table of Contents ACS 600 SingleDrive Manuals (English Originals) Safety Instructions Overview ..............iii CAUTION! .
  • Page 22 Chapter 3 – Electrical Installation Insulation Checks ............. 3-1 Mains Fuses .
  • Page 23 External Control Connection Diagrams ..........A-9 NIOC Board .
  • Page 24 ACS/ACC/ACP 604/6x7 Hardware Manual...

  • Page 25: Chapter 1 - Introduction

    ACS/ACC/ACP 607/627 Dimensional Drawings routing inside the cabinet start-up Start-up Guide for ACS 600 Standard Application Program. If the ACx 600 is equipped with another application program, see the appropriate Firmware Manual. ACx 604 modules and 624 Converter Module Installation in User-defined Cabinet...

  • Page 26: Delivery Check

    The meaning of the main selections of the ACx 6x4/6x7 type code characters is given in the table below. Not all selections are available Code for all types. More information on selections is given in ACS 600 SingleDrive Ordering Information guide (code: 58977985, available on request).
  • Page 27 0 = NIOC and NAMC boards inside the module Other Options Inquiries Any inquiries about the product should be addressed to the local ABB representative, quoting the type code and the serial number of the unit. If the local ABB representative cannot be contacted, inquiries should be addressed to ABB Industry, Helsinki, Finland.
  • Page 28 Chapter 1 – Introduction ACS/ACC/ACP 604/6x7 Frequency Converters...

  • Page 29: Chapter 2 - Mechanical Installation

    Chapter 2 – Mechanical Installation Appendix A – ACS/ACC/ACP 604/6x7 Technical Data for allowed operation conditions of the ACx 604/6x7. For installation of ACx 604 module in a cabinet refer to a supplement to this manual: Converter Module Installation in User-defined Cabinet (EN code: 61264922). The ACx 6x7 should be installed in an upright vertical position.

  • Page 30: Fastening Clamps

    Chapter 2 – Mechanical Installation Fastening Clamps Insert the clamp into the longitudinal hole in the edge of the cabinet frame body and fasten it with a bolt to the floor. The longitudinal holes for fixing are marked in the dimensional drawings. Cabinet frame body Cabinet frame body Dimensions of the fastening clamp...

  • Page 31: Chapter 3 - Electrical Installation

    Chapter 3 – Electrical Installation WARNING! The electrical installation described in this chapter should only be carried out by a qualified electrician. The Safety Instructions the first pages of this manual must be followed. Negligence of these instructions can cause injury or death. Insulation Checks Every ACx 600 unit has been tested for insulation between main circuit and chassis (2500 V rms 50 Hz for 1 second) at the factory.

  • Page 32: Input Cable Protection

    Chapter 3 – Electrical Installation Input Cable Protection Normal slow fuses can be used to protect the input cable in case of a short circuit. (They do not protect the input bridge of ACx 600 in case of a short circuit.) Slow fuses must be dimensioned according to local safety regulations, appropriate mains voltage and the rated current of the ACx 600 (see Appendix A –...

  • Page 33: Alternative Power Cable Types

    Chapter 3 – Electrical Installation Alternative Power Cable Power cable types that can be used with the ACx 600 are represented Types below. Recommended Symmetrical shielded cable: three phase conductors A separate PE conductor is required if the conductivity and a concentric or otherwise symmetrically of the cable shield is <...

  • Page 34: Special For Types Acx 6X7-0400-3, -0490-5 And -0490-6 And Up

    ACx 6x7-0400-3, -0490-5 must be installed with screened power cables specified below. For and -0490-6 and up information on other equivalent cables, please contact your local ABB distributor. Motor Cable The motor cable used in the ACx 6x7 frequency converter installation...
  • Page 35 The mains cable used in the installation must be a three- or four- conductor screened cable. The cable types MCMK and AMCMK from NK Cables have been tested and approved by ABB Industry. The mains cable screen of an equivalent cable must at least consist of...

  • Page 36: Control Cables

    Never mix 24 VDC and 115 / 230 VAC signals in the same cable. Relay Cable The cable type with braided metallic screen (e.g. ÖLFLEX, LAPPKABEL, Germany) has been tested and approved by ABB Industry. Encoder Cable (ACP 600) Min. 4 · 0.25 mm + 2 ·...

  • Page 37: Cable Routing

    Chapter 3 – Electrical Installation Control Panel Cable In remote use the cable connecting the Control Panel to the ACx 600 must not exceed 3 metres. The cable type tested and approved by ABB Industry is used in Control Panel option kits. Cable Routing The motor cable should be installed away from other cable routes.

  • Page 38: Mains, Motor And Control Cable Connection

    Chapter 3 – Electrical Installation Mains, Motor and A view of the recommended earthing, mains and motor cable connections of the ACx 607 (types -0320-3 and -0400-5/6 and smaller) Control Cable is presented below. F denotes a 360 degrees earthing. Connection Max 6 control cables ACx 607...

  • Page 39: Frame Sizes R7 To R9

    Chapter 3 – Electrical Installation WARNING! This work should only be carried out by a qualified electrician. The Safety Instructions on the first pages of this manual must be followed. Negligence of these instructions can cause injury or death. Frame Sizes R7 to R9 The mains and motor cables connect to the ACx 607 in the left part of the cabinet.
  • Page 40 Chapter 3 – Electrical Installation Cable shield PE terminal Strain relief EMC sleeve Strip this part of the cable Base plate Lead-through plate 9. Earth the other end of the mains cable screen at the distribution board. 10. Earth the motor cable screen 360 degrees on the motor side. 11.
  • Page 41 Chapter 3 – Electrical Installation Common Mode Filter If common mode filter or light common mode filter is required (see Safety Instructions: Motor Connections / Requirements Table), lead the motor cable phase conductors through the toroidal cores as follows: Connect the twisted cable screen to the PE terminal. Wrap the phase conductors together with the silicon rubber tape delivered with the toroidal cores to provide thermal insulation for the conductor insulator.
  • Page 42 Adjust the setting if it does not correspond to the supply voltage. To access the transformer remove the front cover of the converter unit with the ABB logo. After adjusting the voltage put the plate back into its place.
  • Page 43 Chapter 3 – Electrical Installation Types ACx 6x7-0400-3, A detailed view of the recommended earthing, mains and motor cable -0490-5/6 and up (2 x R8 connections of the ACx 6x7 parallel connected units is presented and 2 x R9) below. F denotes a 360 degrees earthing. Max 6 control cables ACx 607 Frequency Converter...
  • Page 44 Chapter 3 – Electrical Installation To connect the mains and motor cables for ACx 6x7 frame sizes 2 x R8 and 2 x R9, carry out the following procedure: 1. Make sure that the ACx 6x7 is disconnected from the mains network during installation.

  • Page 45: Control Cable Connecting Procedure

    Chapter 3 – Electrical Installation Control Cable To connect the control cables for the ACx 6x7 carry out the following Connecting Procedure procedure: Side view Top view Lead-through plate EMI conductive cushions Holes for position screws Base plate Special for Top Entry When each cable has its own rubber grommet, sufficient IP and EMC protection can be achieved.
  • Page 46 Chapter 3 – Electrical Installation 5. Divide the bunches so that the cables will be arranged according to size between the EMI conductive cushions. View from below Thinnest cable Thickest cable Bottom and Top Entry Proceed as follows: 1. Loosen the lead-through plate position screws. Pull the two parts apart.
  • Page 47 Chapter 3 – Electrical Installation b. If the outer surface of the screen is covered with non-conductive material: Stripped cable Conductive surface of Stripped part covered the screen exposed with copper foil Copper foil Cable screen Screened twisted pair Earthing wire - Cut the screen at the midpoint of the bare part.
  • Page 48 Chapter 3 – Electrical Installation 6. Top entry: If more than one cable go through a grommet, the grommet must be sealed by Loctite 5221 (catalogue number 25551). Side view Apply Loctite 5221 inside the grommet. Attach control cables to the supporting plate.

  • Page 49: Pulse Encoder Insulation (Acp 600)

    Chapter 3 – Electrical Installation Control Panel in Connect the Control Panel cable to terminal X19 of the NAMC-11/51, Remote Use or with the NAMC-03 board to terminal X28 of the NIOC board (X300 of the NIOCP board). with NAMC-03 Panel cable with screened ACx 601/604 with NAMC-11/51 board connectors (metal enclosure)

  • Page 50: Installation Of Optional Modules And Drivewindow

    V13*, V14* I/O Extension Modules V15, V16 Pulse Encoder Interface Module CH2* with ACS 600 V17*, V18* Standard Application Program 5.x/6.x CH1 with ACS 600 System, V15, V16 Crane Master/Follower and Template Application Program Double Pulse Encoder Interface CH2* V17*, V18*...

  • Page 51: Connection Examples

    Consult adapter module manual. I/O Extension Module ACx 600 Pulse Encoder Module with NAMC NIOC ACS 600 Crane, System, Master/Follower and Template Application Programs NDCO NIOC Terminal X23 The terminals for Not supported by ACP 600 the power supply connection vary.
  • Page 52 Chapter 3 – Electrical Installation Connection Examples Pulse Encoder Module (NTAC) with ACS 600 Standard Application Program ACS 600* NAMC NIOC NDCO NIOC Terminal X23 The terminals for * The ACP 600 supports the the power supply NTACP Double Pulse connection vary.
  • Page 53 Chapter 3 – Electrical Installation Installation of Other Install options such as PTC/PT100 relays, cubicle heater, motor fan starter etc. according to circuit diagrams delivered with the unit. Optional Equipment ACS/ACC/ACP 604/6x7 Frequency Converters 3-23...
  • Page 54 Chapter 3 – Electrical Installation 3-24 ACS/ACC/ACP 604/6x7 Frequency Converters...

  • Page 55: Chapter 4 - Installation Checklist

    Chapter 4 – Installation Checklist Installation Checklist The ACx 600 mechanical and electrical installation should be checked before start-up. It is advisable to go through the checklist below together with another person. Study carefully the Safety Instructions on the first pages of this manual before attempting any work on, or with, the unit.
  • Page 56 Chapter 4 – Installation Checklist INSTALLATION CHECKLIST Check that motor connections at U2, V2 and W2 are OK. Check motor cable routing. Check that there are no power factor compensation capacitors in the motor cable. Check that control connections inside the frame are OK. Check that options such as PTC/PT100 relays, cubicle heater, motor fan starter etc.

  • Page 57: Chapter 5 - Maintenance

    Capacitor failure is usually followed by a mains fuse failure or a Fault trip. Contact ABB if capacitor failure is suspected. Replacements are available from ABB. Do not attempt operation with other than ABB specified spare parts. Reforming Converter DC link capacitors need to be reformed (re-aged) if the converter has been non-operational for more than one year.
  • Page 58 Chapter 5 – Maintenance How to check the Converter serial number defines the week, when the converter has converter age been built: • 8 digit: e.g. 18250125, 1 denotes manufacturing country (1 = Finland), 8 manufacturing year (1998), 25 manufacturing week and 0125 running manufacturing number.
  • Page 59 Chapter 5 – Maintenance Method 2 A Capacitor reforming is realised by connecting a rectifier and a resistor circuit to the converter DC link. The reforming circuit and component values for different voltages are given below. See the reforming time from Figure 5-1.
  • Page 60 Chapter 5 – Maintenance Method 2 B Capacitor reforming is based on a DC power supply connected to converter DC link. Power supply current charges converter capacitors. If power supply cannot limit the current, voltage is increased gradually (with e.g. 100 V steps). Maximum recommended reforming current is 500 mA.

  • Page 61: Control Panel Connection

    Chapter 5 – Maintenance Control Panel The Control Panel is connected to modular jack X19 on NAMC-11/51 board. The modular jacks on the NIOC board are not intended for Connection Panel use (they are used by Standard Modbus Link). NDCO-0x (Component Side Down) Spacer Spacer...
  • Page 62 Chapter 5 – Maintenance ACS/ACC/ACP 604/6x7 Frequency Converters...

  • Page 63: Appendix A - Acs/Acc/Acp 604/6X7 Technical Data

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data IEC Ratings The IEC ratings for ACx 604 and ACx 6x7 with 50 Hz and 60 Hz supplies are below. ACx = ACS/ACC/ACP. The 690 V series and 2 x R8 and 2 x R9 frame sizes are not available for ACP 600. See the next page for symbols.
  • Page 64 415 V, 440 V, 460 V, 480 V or 500 V Notes concerning Pump and Fan Use only ACS 604/607-0120-5 ACS 604/607-0140-5 ACS 604/607-0170-5 Pump and Fan rating is available for ACS 600 with Standard and ACS 604/607-0210-5 Pump and Fan Control Application Programs. ACS 604/607-0260-5 ACS 604/607-0320-5...

  • Page 65: Nema Ratings

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data NEMA Ratings The NEMA ratings for ACS 604 and ACS 607 with 60 Hz supply are below. Symbols are described on the previous page. Normal Use Heavy-duty Use Duty Cycle Duty Cycle Duty Cycle 1/5 min 1/5 min 2/15 s...

  • Page 66: Input Power Connection

    601-0005-3 to ACx 601-0016-3, ACx 601-0006-5 to ACx 601-0020-5 and ACx 601-0009-6 to ACx 601-0020-6, if the motor cable length exceeds 70 metres (230 ft), an ABB representative should be consulted. Bearings of over 90 kW (125 HP) Motors: Insulated bearing at non- driven end is recommended.

  • Page 67: Efficiency And Cooling

    At sites over 1000 m (3300 ft.) above sea level, the maximum output current is derated 1% for every additional 100 m (330 ft.). If the installation site is higher than 2000 m (6600 ft.) above sea level, please contact your local ABB distributor or office for further information.
  • Page 68 Appendix A – ACS/ACC/ACP 604/6x7 Technical Data Fuses ACx 604/6x7 Types Type Type DIN 43620 DIN 43653 Manufacturer Size Size ACx 60x-0100-3 105000 Bussmann 170M3819 170M3019 ACx 60x-0120-5 ACx 60x-0120-3 ACx 60x-0140-5 ACx 60x-0140-3 ACx 60x-0170-5 ACx 60x-0170-3 190000 Bussmann 170M5811 170M5011 ACx 60x-0210-5...

  • Page 69: Example

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data Example For ACS 604-0260-3, the recommended fuses for the input bridge protection are 700 A ultrarapid fuses. The values I and I for ACS 604-0260-3 are 395 A, 316 A and 480 A 2Nsq respectively.

  • Page 70: Terminal Sizes And Tightening Torques

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data Terminal Sizes and Input power and motor cable terminal wire size capabilities (per phase) Tightening Torques and tightening torques for the ACS/ACC/ACP 604/6x7 are below. For terms used see above. Mains Terminals Motor Terminals Earthing Terminals Frame Size...

  • Page 71: External Control Connection Diagrams

    NIOC board or through an optional terminal block. If an optional I/O terminal block is furnished, the control panel code (16th digit) of the ACS 600 type code is 4 or 5. Refer to Chapter 1 – Introduction for the ACS 600 type code description.

  • Page 72: Nioc Board

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data NIOC Board External control connections of NIOC board for ACS 600 with Standard Application Software (Factory Macro) are shown below. (For the connections of other application macros and programs see Firmware Manual). Programmable I/O...

  • Page 73: Optional Terminal Block X2

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data Optional Terminal Block External connections to optional terminal block X2 for ACS 600 Standard Application Program (Factory Macro) are shown below. (For the connections of other application macros and programs see Firmware Manual).

  • Page 74: Optional Terminal Block 2Tb (Us Version

    External connections to optional terminal block 2TB. This option is 2TB (US Version) available only with ACS 600 Standard Application Program US version. External control connections with Factory Macro are shown below. (For the connections of other application macros and programs see Firmware Manual).

  • Page 75: Niocp Board

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data NIOCP Board External control connections of ACP 600 with NIOCP board (and Speed Control Application Macro) are shown below. (For the connections of other application macros and programs see Firmware Manual). Terminal Block X1 Function +10 V Reference Voltage +10 VDC...

  • Page 76: Nioc Board Chaining

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data NIOC Board Chaining When several NIOC boards are daisy-chained for common control from an external Modbus device the bus termination switch (SW1) must be set on the participating boards as shown below. NIOC NIOC NIOC NIOC...

  • Page 77: Nioc And Niocp Board Specifications

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data NIOC and NIOCP Data of the external control connection boards of the ACS 600 product family are given below. Board Specifications ACS/ACC/ACP 600 ACP 600 NIOC-01 Board NIOCP-01 Board Analogue Inputs ACS 600: Two Programmable Differential...
  • Page 78 Appendix A – ACS/ACC/ACP 604/6x7 Technical Data ACS/ACC/ACP 600 ACP 600 NIOC-01 Board NIOCP-01 Board Analogue Outputs ACS/ACC 600: Two Programmable Current One Bipolar Programmable Voltage Output: < 700 W Outputs: 0 (4) to 20 mA, R + 10 V, R >...

  • Page 79: Encoder Signals

    (AgCdO) (AgCdO) Isolation Test Voltage: 4 kVAC, 1 minute Isolation Test Voltage: 4 kVAC, 1 minute Output Updating Time: 100 ms (ACS 600), Output Updating Time: 2 ms 44 ms (ACC 600), 8 ms (ACP 600) DDCS Fibre Optic Protocol: DDCS (ABB Distributed Drives Communication System)
  • Page 80 Appendix A – ACS/ACC/ACP 604/6x7 Technical Data Encoder Signals A characteristic of encoder signals in applications using the incremental encoder for forward direction is presented below. a a a a a a a a A-18 ACS/ACC/ACP 604/6x7 Frequency Converters...

  • Page 81: Enclosures, Space Requirements

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data Enclosures, Space The cabinets, degrees of protection and free space requirements of ACx 600 types are given below. Requirements Space above Space below Space on Space in ACx 600 Type Enclosure Degree of left/right front/back Protection...

  • Page 82: Cooling Air Flow Requirements

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data Cooling Air Flow Cooling air flow requirements are given below. Requirements ACx 60x Flow 60x = 604/6x7 ACx 60x-0100-3/0120-5/0100-6 ACx 60x-0120-3/0140-5/0120-6 ACx 60x-0140-3/0170-5/0140-6/0170-6 1640 ACx 60x-0170-3/0210-5/0210-6 1640 ACx 60x-0210-3/0260-5/0260-6 1640 ACx 60x-0260-3/0320-5/0320-6 1840 ACx 60x-0320-3/0400-5/0400-6 1840 ACx 6x7-0400-3/0490-5/0490-6...

  • Page 83: Dimensions And Weights (Acx 604

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data Dimensions and Dimensions and weights of the ACx 604s are given below. Weights (ACx 604) ACS 6 00 Height Width Depth Weight ACS 604 Type mm (in) mm (in) mm (in) kg (lbs) 0100-3 0120-5 0100-6 860 (33.86) 480 (18.89)

  • Page 84: Dimensions And Weights (Acx 6X7

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data Dimensions and Dimensions and weights of the ACx 6x7s are given below. Weights (ACx 6x7) Height Width Depth Weight ACx 6x7 Type mm (in) mm (in) mm (in) kg (lbs) 0100-3 0120-5 0100-6 2078 /2316 275/300...

  • Page 85: Braking Chopper Dimensions

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data Braking Chopper The widths of units with braking chopper are below. Dimensions Width with Width with Width with Width with Width with Width with Braking Braking Braking Braking Braking Braking ACx 6x7 Chopper Chopper and ACx 6x7 Chopper...

  • Page 86: Application Programs

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data Application Programs Various application programs are available for the ACS 600 frequency converters. Not all selections are available for all types. One application program at a time can be loaded in the memory of the frequency converter.

  • Page 87: Macro/Language Combinations

    Master/Follower + Macros included in English (UK & Am), French, Spanish, selection B Portuguese System System application English, German (ACS 600 MultiDrive) Motion Control ACP 600: Torque Control, Speed English, German Control, Positioning, Synchronising ACP 600: Torque Control, Speed English, German...

  • Page 88: Protection Features

    Preprogrammed Warnings: ACS 600 temperature, Motor Identification Run, Drive Identification Number change, User Macro, Target position (ACP). Programmable Automatic Reset Functions (ACS 600 Standard Application Program only): after overcurrent, overvoltage, undervoltage and analogue input below minimum value. Information Functions: ACx 600 control firmware package version, ACx 600 application program version, ACx 600 test date.

  • Page 89: Applicable Standards

    Appendix A – ACS/ACC/ACP 604/6x7 Technical Data Applicable Standards The ACS 600 complies with the following standards: • EN 60204-1: 1992 + Corr. 1993 (IEC 204-1). Safety of machinery. Electrical equipment of machines. Part 1: General requirements. Provisions for compliance: The final assembler of the machine is...

  • Page 90: Disposal

    C11 to C13.) The capacitors must be removed and handled according to local regulations. For further information on environmental aspects, please contact your local ABB distributor. CE Marking A CE mark is attached to ACx 601/607/627 frequency converters to verify that the unit...

  • Page 91: Public Low-Voltage Network

    The EMC filtering of the ACx 600 units is marked in the type code as follows. * du/dt Filters + EMC Filters, ** du/dt Filters + No EMC Filters. Type Code ACS 600 Type Character no. EMC Filter No EMC Filter...

  • Page 92: Machinery Directive

    600 V ACS 600 is suitable for use in a circuit capable of delivering not more than 65 kA rms symmetrical amperes at 480 V maximum (500 V units), and at 600 V maximum (690 V units).

  • Page 93: Equipment Warranty And Liability

    (2) have been subjected to misuse, negligence or accident; (3) have been used in a manner contrary to ABB’s instructions; (4) are comprised of materials provided or designed stipulated by Purchaser; or (5) are used equipment.

  • Page 94: Limitation Of Liability

    Equipment or part thereof or services which give rise to the Claim. All clauses of action against ABB arising out of or relating to the contract or the performance or breach hereof shall expire unless brought within one year of the time of accrual thereof.
  • Page 96 ABB Industry Oy ABB Automation Inc. Drives Drives & Power Products P.O. Box 184 16250 West Glendale Drive FIN-00381 HELSINKI New Berlin, WI 53151 FINLAND Telephone +358 10 22 2000 Telephone 262 785-8378 Telefax +358 10 22 22681 800 243-4384 Internet http://www.abb.com/automation...

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