ABB ACP 604 Manuals

Manuals and User Guides for ABB ACP 604. We have 3 ABB ACP 604 manuals available for free PDF download: Hardware Manual

ABB ACP 604 Hardware Manual (96 pages)

Frequency Converters 55 to 630 kW (75 to 700 HP)

Brand: ABB | Category: Media Converter | Size: 7 MB

Safety Instructions
5
Caution
5
Installation and Maintenance Safety
6
Permanent Magnet Motor
7
Supply Connections
7
Earth (Ground) Fault Protective Function
9
Emergency Stop Devices
9
Motor Connections
10
Pulses in the Drive Output
10
Protecting the Motor Bearings
10
Requirements Table
10
Power Factor Compensation Capacitors
14
Output Contactors
14
Relay Contacts
14
Earth (Ground) Connections
14
Components Connected to Digital/Analogue Inputs
15
Emc
16
Cooling
16
Special for Acx 6X7 Units from 315 to 630 Kw
17
"C-Tick" Marking
19
First Environment (Restricted Distribution)
19
Second Environment
19
Table of Contents
21
Chapter 1 - Introduction
25
General
25
Other Manuals
25
Delivery Check
26
Acx 6X4/6X7 Type Code
26
Appendix A: Ratings
26
Chapter 2 - Mechanical Installation
29
Fastening the Cabinet to the Floor
29
Fastening Clamps
30
Holes Inside the Cabinet
30
Chapter 3 - Electrical Installation
31
Insulation Checks
31
Mains Fuses
31
Input Cable Protection
32
Cabling Instructions
32
Power Cables
32
Alternative Power Cable Types
33
Motor Cable Shield
33
Special for Types Acx 6X7-0400-3, -0490-5 and -0490-6 and up
34
Control Cables
36
Cable Routing
37
Mains, Motor and Control Cable Connection
38
Frame Sizes R7 to R9
39
Control Cable Connecting Procedure
45
Pulse Encoder Insulation (ACP 600)
49
Pulse Encoder Phasing (ACP 600, NIOCP Board)
49
Installation of Optional Modules and Drivewindow
50
Connection Examples
51
Chapter 4 - Installation Checklist
55
Installation Checklist
55
Chapter 5 - Maintenance
57
Heatsink
57
Fan
57
Capacitors
57
Reforming
57
Control Panel Connection
61
Leds
61
Appendix A - ACS/ACC/ACP 604/6X7 Technical Data
63
IEC Ratings
63
NEMA Ratings
65
Output Current Temperature Derating
65
Input Power Connection
66
Motor Connection
66
Efficiency and Cooling
67
Ambient Conditions
67
Fuses
67
Example
69
Cable Entries
69
Terms Used
69
Terminal Sizes and Tightening Torques
70
External Control Connection Diagrams
71
NIOC Board
72
Optional Terminal Block X2
73
Optional Terminal Block 2TB (US Version
74
NIOCP Board
75
NIOC Board Chaining
76
NIOC and NIOCP Board Specifications
77
Encoder Signals
79
Enclosures, Space Requirements
81
Cooling Air Flow Requirements
82
Dimensions and Weights (Acx 604
83
Dimensions and Weights (Acx 6X7
84
Braking Chopper Dimensions
85
Application Programs
86
Application Macros
86
Macro/Language Combinations
87
Protection Features
88
Applicable Standards
89
Materials
89
Transportation Position
89
Disposal
90
CE Marking
90
Compliance with the EMC Directive
90
Public Low-Voltage Network
91
Unearthed Mains (IT Network)
91
Machinery Directive
92
UL/CSA Markings
92
C-Tick" Marking
92
Compliance with AS/NZS 2064
92
Equipment Warranty and Liability
93
Limitation of Liability
94

ABB ACP 604 Hardware Manual (82 pages)

Brand: ABB | Category: Controller | Size: 1 MB

Safety Instructions

5
Chapter 1 -Introduction

17
- Delivery Check
  17
  - Nameplate
    17
  - Type Code
    17
  - Frame Size
    17
  - Serial Number
    17
- Acx 604/607 Type Code
  18
- Inquiries
  19
Chapter 2 - Mechanical Installation

21
- Check the Installation Site
  21
  - Installation Site Checklist
    21
- Installation Procedure Acx 607
  22
Chapter 3 - Electrical Installation

23
- Insulation Checks
  23
- Disconnecting Means
  24
  - Input Line Fuses
    24
- Motor Overload Protection
  24
- Power Cables
  24
  - Cable Insulation Voltage Ratings
    25
  - Wiring Practices
    25
  - Conduit
    26
  - Armored Cable
    26
- Control Cables
  26
  - Encoder Cable (ACP607)
    27
- Wiring Connections
  28
  - Acx 607
    28
  - Wiring Access
    28
  - Conduit Plate
    28
  - Control Panel in Remote Use
    30
  - Pulse Encoder Insulation (ACP600)
    31
- Installation of Optional Modules and Drive Window
  31
  - Braking Chopper
    34
Chapter 4 - Installation Checklist

35
- Installation Checklist
  35
Chapter 5 - Maintenance

37
- Heatsink
  37
- Fan
  37
- Capacitors
  37
- Reforming
  37
Appendix A - ACS/ACC/ACP 604/607 Technical Data

39
- IEC Ratings
  39
- NEMA Ratings
  41
- Output Current Temperature Derating
  41
- Input Power Connection
  42
- Motor Connection
  42
- Efficiency and Cooling
  43
- Ambient Conditions
  43
- Fuses
  43
  - Example
    44
- Cable Entries
  45
  - Terms Used
    45
  - Terminal Sizes and Tightening Torques
    46
- External Control Connection Diagrams
  48
  - Optional Terminal Block X2
    50
  - Optional Terminal Block 2TB
    51
  - NIOCP Board
    52
- NIOC and NIOCP Board Specifications
  53
  - Encoder Signals
    55
- Enclosures, Space Requirements
  56
- Cooling Air Flow Requirements
  57
  - Heat Dissipation Requirements
    57
- Dimensions and Weights (Acx 604
  58
- ACS 607 Enclosure Size and Style
  59
- Dimensions and Weights (Acx 607
  60
- Application Programs
  61
  - Application Macros
    61
  - Macro/Language Combinations
    62
  - Protection Features
    63
- Applicable Standards
  64
- Materials
  64
- Transportation Position
  64
- Disposal
  64
- CE Marking
  65
  - Compliance with the EMC Directive
    65
  - Machinery Directive
    67
- UL/CSA Markings
  68
- Equipment Warranty and Liability
  69
  - Limitation of Liability
    69
Appendix B - Acx 607 Dimensional Drawings

71
- Drawings
  71
  - Dimension Drawings
    71
  - Connection Drawings
    71
Appendix C - IEC Installation

73
- IEC Installations
  73
- Power Cables
  73
  - Alternative Power Cable Types
    73
  - Motor Cable Shield
    74
- Cable Routing
  74
- Mains, Motor and Control Cable Connection
  75
  - Acx 607
    76
  - Control Cable Connecting Procedure
    78
- Components Connected to Digital/Analogue Inputs
  79

ABB ACP 604 Hardware Manual (94 pages)

Frequency Converters 55 to 630 kW (75 to 700 HP)

Brand: ABB | Category: Media Converter | Size: 4 MB

Table of Contents
15
Chapter 1 - Introduction

19
- Delivery Check
  19
- Acx 604/607 Type Code
  20
- Inquiries
  21
Chapter 2 - Mechanical Installation

23
- Installation Procedure Acx 607
  23
Chapter 3 - Electrical Installation

25
- Insulation Checks
  25
  - Mains Fuses
    25
  - Input Cable Protection
    26
- Cabling Instructions
  26
- Power Cables
  26
  - Alternative Power Cable Types
    27
  - Motor Cable Shield
    27
- Control Cables
  28
- Cable Routing
  29
  - Acx 607
    31
  - Control Cable Connecting Procedure
    34
  - Connection Examples
    38
Chapter 4 - Installation Checklist

41
- Installation Checklist
  41
Chapter 5 - Maintenance

43
- Heatsink
  43
- Fan
  43
- Capacitors
  43
  - Reforming
    43
Appendix A - ACS/ACC/ACP 604/607 Technical Data

45
- IEC Ratings
  45
- NEMA Ratings
  47
- Output Current Temperature Derating
  47
- Input Power Connection
  48
- Motor Connection
  48
- Efficiency and Cooling
  49
- Ambient Conditions
  49
- Fuses
  49
  - Example
    50
- Cable Entries
  51
  - Terms Used
    51
  - Terminal Sizes and Tightening Torques
    52
- External Control Connection Diagrams
  53
  - NIOC Board
    54
  - Optional Terminal Block X2
    55
  - Optional Terminal Block 2TB
    56
  - NIOCP Board
    57
- NIOC and NIOCP Board Specifications
  58
  - Encoder Signals
    60
- Enclosures, Space Requirements
  61
- Cooling Air Flow Requirements
  62
- Dimensions and Weights (Acx 604
  63
- Dimensions and Weights (Acx 607
  64
- Braking Chopper Dimensions
  65
- Application Programs
  66
  - Application Macros
    67
  - Macro/Language Combinations
    67
  - Protection Features
    68
- Applicable Standards
  69
- Materials
  69
- Transportation Position
  69
- CE Marking
  70
  - Compliance with the EMC Directive
    70
  - Machinery Directive
    72
- UL/CSA Markings
  72
- Equipment Warranty and Liability
  73
  - Limitation of Liability
    73

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Table of Contents

ABB ACP 604 Hardware Manual (82 pages)

Table of Contents

Safety Instructions

Chapter 1 -Introduction

Chapter 2 - Mechanical Installation

Chapter 3 - Electrical Installation

Chapter 4 - Installation Checklist

Chapter 5 - Maintenance

Appendix A - ACS/ACC/ACP 604/607 Technical Data

Appendix B - Acx 607 Dimensional Drawings

Appendix C - IEC Installation

ABB ACP 604 Hardware Manual (94 pages)

Table of Contents

Chapter 1 - Introduction

Chapter 2 - Mechanical Installation

Chapter 3 - Electrical Installation

Chapter 4 - Installation Checklist

Chapter 5 - Maintenance

Appendix A - ACS/ACC/ACP 604/607 Technical Data

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ABB Categories