ABB ACS 600 Firmware Manual
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ABB ACS 600 Firmware Manual

ABB ACS 600 Firmware Manual

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ACS 600
Firmware Manual
Standard Application Program 6.x
This manual includes information on:
• Control Panel
for ACS 600 Frequency Converters
• Application macros (including the I/O
channel wiring diagrams)
• Parameters
• Fault tracing
• Fieldbus control

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Summary of Contents for ABB ACS 600

  • Page 1 ACS 600 Firmware Manual Standard Application Program 6.x This manual includes information on: • Control Panel for ACS 600 Frequency Converters • Application macros (including the I/O channel wiring diagrams) • Parameters • Fault tracing • Fieldbus control...

  • Page 3: Standard Application Program

    Standard Application Program 6.x for ACS 600 Frequency Converters Firmware Manual 3AFY 61201441 R0725 EN EFFECTIVE: 16.10.2000 SUPERSEDES: 06.09.1999 ã 2000 ABB Industry Oy. All Rights Reserved.

  • Page 5: Safety Instructions

    Overview This chapter states the safety instructions which must be followed when installing, operating and servicing the ACS 600. If neglected, physical injury and death may follow, or damage may occur to the frequency converter, the motor and driven equipment. The material in this chapter must be studied before attempting any work on, or with, the unit.
  • Page 6 ACS 600 should be carried out by qualified electricians. The ACS 600 and adjoining equipment must be properly earthed. Do not attempt any work on a powered ACS 600. After switching off the mains, always allow the intermediate circuit capacitors 5 minutes to discharge before working on the frequency converter, the motor or the motor cable.

  • Page 7: Table Of Contents

    ACS 600 Programming ........
  • Page 8 Table of Contents Local Control..............4-5 External Control .
  • Page 9 Table of Contents Group 24 Torque Ctrl............6-46 Group 25 Critical Speeds .
  • Page 10 ACS 600 Parameter Settings ........

  • Page 11: Chapter 1 - Introduction To This Manual

    Chapter 1 – Introduction, the chapter you are reading now, introduces you to the ACS 600 Firmware Manual. Chapter 2 – Overview of ACS 600 Programming and the Control Panel provides an overview of programming your ACS 600. This chapter describes the operation of the Control Panel used for controlling and programming.

  • Page 12: Related Publications

    ACS 600 Application Macros in tabular form. Appendix C – Fieldbus Control contains the information needed to control the ACS 600 through a fieldbus adapter module. There are several fieldbus adapter modules for the ACS 600 available as optional equipment.

  • Page 13: Overview

    Control Panel The Control Panel is the device used for controlling and programming the ACS 600. The Panel can be attached directly to the door of the cabinet or it can be mounted, for example, in a control desk. Firmware Manual...
  • Page 14 Chapter 2 – Overview of ACS 600 Programming and the CDP 312 Control Panel 1 L " 1242.0 rpm I FREQ 45.00 Hz CURRENT 80.00 A POWER 75.00 % FUNC DRIVE ENTER RESET Figure 2-1 The Control Panel. Display The LCD type display has 4 lines of 20 characters.
  • Page 15 Chapter 2 – Overview of ACS 600 Programming and the CDP 312 Control Panel ID Number of the Panel Status Rotation Direction The Value of Run Status L = Local " = Forward the Reference I = Run Selected Drive...

  • Page 16: Panel Operation

    Chapter 2 – Overview of ACS 600 Programming and the CDP 312 Control Panel Panel Operation The following is a description of the operation of the Control Panel. The Control Panel Keys and Displays are explained in Figure 2-1, Figure 2- 2, and Figure 2-3.
  • Page 17 Chapter 2 – Overview of ACS 600 Programming and the CDP 312 Control Panel Event Information A fault is detected by ACS 600. Sequential number of the event. A Fault History View Name of the fault and a “+” sign in front of the name.
  • Page 18 Chapter 2 – Overview of ACS 600 Programming and the CDP 312 Control Panel Table 2-2 How to select Actual Signals to the display. Step Function Press key Display To enter the Actual Signal Display Mode. 1 L " 1242.0 rpm I FREQ 45.00 Hz...
  • Page 19 Chapter 2 – Overview of ACS 600 Programming and the CDP 312 Control Panel Table 2-3 How to display a fault and reset the Fault History. The fault history cannot be reset if there is a fault or warning active.

  • Page 20: Parameter Mode

    Chapter 2 – Overview of ACS 600 Programming and the CDP 312 Control Panel Parameter Mode The Parameter Mode is used for changing the ACS 600 parameters. When this mode is entered for the first time after power up, the display will show the first parameter of the first group.

  • Page 21: Function Mode

    Chapter 2 – Overview of ACS 600 Programming and the CDP 312 Control Panel Function Mode The Function Mode is used to select special functions. These functions include Parameter Upload, Parameter Download and setting the contrast of the Control Panel display.
  • Page 22 Chapter 2 – Overview of ACS 600 Programming and the CDP 312 Control Panel Table 2-7 How to set the contrast of the panel display. Step Function Press Key Display To enter the Function Mode. 1 L " 1242.0 rpm O...
  • Page 23 6. Disconnect the panel and reconnect it to the next ACS 600 unit. 7. Ensure the target ACS 600 is in Local control (L shown on the first row of the display). If necessary, change by pressing 8.

  • Page 24: Drive Selection Mode

    Chapter 2 – Overview of ACS 600 Programming and the CDP 312 Control Panel Drive Selection Mode In normal use the features available in the Drive Selection Mode are not needed; these features are reserved for applications where several drives are connected to one Panel Link. (For more information, see the Installation and Start-up Guide for the Panel Bus Connection Interface Module, NBCI, Code: 3AFY 58919748).

  • Page 25: Operational Commands

    Chapter 2 – Overview of ACS 600 Programming and the CDP 312 Control Panel Operational Commands Operational commands control the operation of the ACS 600. They include starting and stopping the drive, changing the direction of rotation and adjusting the reference. The reference value is used for controlling motor speed or torque.

  • Page 26: Reading And Entering Packed Boolean Values On The Cdp 312

    Chapter 2 – Overview of ACS 600 Programming and the CDP 312 Control Panel Table 2-9 How to set the reference. Step Function Press Key Display To enter a Keypad Mode displaying the 1 L " 1242.0 rpm I status row, press a Mode key.

  • Page 27: Chapter 3 - Start-Up Data

    This chapter lists and explains the Start-up Data Parameters. The Start-up Data Parameters are a special set of parameters that allow you to set up the ACS 600 and motor information. Start-up Data Parameters should only need to be set during start-up and should not need to be changed afterwards.
  • Page 28 This parameter is used to select the Application Macro which will MACRO configure the ACS 600 for a particular application. Refer to Chapter 5 – Standard Application Macro Programs for a list and description of available Application Macros. There is also a selection for saving the current settings as a User Macro (USER 1 SAVE or USER 2 SAVE), and recalling these settings (USER 1 LOAD or USER 2 LOAD).
  • Page 29 The ACS 600 performs precise speed and torque control of standard squirrel cage motors without pulse encoder feedback. If several motors are connected to the ACS 600, there are certain restrictions on the usage of DTC. Please contact your local ABB representative for more information.
  • Page 30 NOM SPEED is changed, the speed limit settings change automatically as well. 99.09 MOTOR NOM This parameter matches the ACS 600 to the rated power of the motor, POWER adjustable between 0 kW and 9000 kW. 99.10 MOTOR ID RUN This parameter is used to initiate the Motor Identification Run.

  • Page 31: Start-Up Data Parameters

    2. Change the selection to STANDARD or REDUCED: 1 L ->1242.0 rpm 99 START-UP DATA 10 MOTOR ID RUN [STANDARD] 3. Press ENTER to verify selection. The following message will be displayed: 1 L ->1242.0 rpm ACS 600 55 kW **WARNING** ID RUN SEL Firmware Manual...
  • Page 32 Warning after a successfully started completed ID Run 1 L -> 1242.0 rpm 1 L -> 1242.0 rpm 1 L -> 1242.0 rpm ACS 600 55 kW ACS 600 55 kW ACS 600 55 kW **WARNING** **WARNING** **WARNING** MOTOR STARTS...

  • Page 33: Chapter 4 - Control Operation

    Local and External control modes. Actual Signals Actual Signals monitor ACS 600 functions. They do not affect the performance of the ACS 600. Actual Signal values are measured or calculated by the drive and they cannot be set by the user.
  • Page 34 Chapter 4 – Control Operation Actual Signal Short Name Range/Unit Description 18 AI1 (V) AI1 (V) Value of analogue input 1. 19 AI2 (mA) AI2 (mA) Value of analogue input 2. 20 AI3 (mA) AI3 (mA) Value of analogue input 3. 21 RO3-1 STATUS RO3-1 Status of relay outputs.

  • Page 35: Group 2 Actual Signals

    MINIMUM SPEED if it has a greater absolute value). If Parameter 99.04 MOTOR CTRL MODE is SCALAR, this value is the relative actual output frequency of ACS 600. 43 MOTOR RUN TIME MOTOR RUN Motor run time counter. The counter runs when the TIME inverter modulates.

  • Page 36: Group 3 Actual Signals

    Fault History The Fault History includes information on the 16 most recent faults and warnings that occurred in the ACS 600 (or 64, if the power is not switched off meanwhile). The description of the fault and the total power-on time are available. The power-on time is calculated always when the NAMC board of the ACS 600 is powered.
  • Page 37 Chapter 4 – Control Operation Local Control The control commands are given from the Control Panel keypad or from the DriveWindow PC tool when ACS 600 is in Local control. This is indicated by L on the Control Panel display. 1 L ->1242 rpm...
  • Page 38 2 refer to the description of the selected Application Macro. If the ACS 600 is in External control, constant speed operation can also be selected by setting Parameter 12.01 CONST SPEED SEL. One of 15 constant speeds can be selected with digital inputs. Constant...
  • Page 39 Chapter 4 – Control Operation ACS 600 Reference selection I/O Termi- nals on 11.02 EXT1/ 12.01 CONST 11.01 KEYPAD NIOC EXT2 SELECT SPEED SEL REF SELECT Reference source selection Extension Modules Group 12 11.06 EXT 11.03 EXT CONSTANT REF2 SELECT...
  • Page 40 Chapter 4 – Control Operation Firmware Manual...

  • Page 41: Chapter 5 - Standard Application Macro Programs

    All parameters have factory-set default values. The Factory Macro is the factory-set default macro. While starting up the ACS 600, you can select one of the standard macros as the default for your ACS 600 (see Parameter 99.02 APPLICATION MACRO): •...

  • Page 42: User Macros

    Data group and the results of the motor identification. Check that the settings correspond to the motor used. Example: User Macros make it possible to switch the ACS 600 between two motors without having to adjust the motor parameters and to repeat the motor identification every time the motor is changed.

  • Page 43: Application Macros Overview

    Chapter 5 – Standard Application Macro Programs Application Macros Overview Table 5-1 Application Macros. Macro Suitable Applications Controls Select Factory Conveyors and other industrial constant torque applications. Keypad, FACTORY External Applications to be run for long periods with constant speed different from the nominal speed of the motor.

  • Page 44: Application Macro 1 - Factory

    Chapter 5 – Standard Application Macro Programs Application Macro 1 – All drive commands and reference settings can be given from the Control Panel keypad or selectively from an external control location. Factory The active control location is selected with the LOC REM key on the Control Panel keypad.

  • Page 45: External Connections

    Chapter 5 – Standard Application Macro Programs External Connections The following connection example is applicable when the Factory Macro settings are used. Terminal Block X21 Function Reference voltage 10 VDC VREF max. 10 mA Reference AI1+ External reference 1 AI1- 0 ...

  • Page 46: Control Signal Connections

    Chapter 5 – Standard Application Macro Programs Control Signal Control signals i.e. Reference, Start, Stop and Direction command Connections connections are established as in Figure 5-3 when you select the Factory Macro. ACS 600 Reference selection I/O Termi- nals on 11.02 EXT1/ 12.01 CONST 11.01 KEYPAD...

  • Page 47: Application Macro 2 - Hand/Auto

    Chapter 5 – Standard Application Macro Programs Application Macro 2 – Start/Stop and Direction commands and reference settings can be given from one of two external control locations, EXT1 (Hand) or EXT2 Hand/Auto (Auto). The Start/Stop/Direction commands of the EXT1 (Hand) are connected to digital inputs DI1 and DI2, and the reference signal is connected to analogue input AI1.

  • Page 48: External Connections

    Chapter 5 – Standard Application Macro Programs External Connections The following connection example is applicable when the Hand/Auto Macro settings are used. Terminal Block X21 Function Reference voltage 10 VDC VREF max. 10 mA Reference (Hand) AI1+ External reference 1 (Hand Control) 0 ...

  • Page 49: Control Signal Connections

    Control Signal Control signals i.e. Reference, Start, Stop and Direction command Connections connections are established as in Figure 5-6 when you select the Hand/Auto Macro. Reference selection ACS 600 I/O Termi- 11.02 EXT1/ 12.01 CONST 11.01 KEYPAD nals on EXT2 SELECT...

  • Page 50: Application Macro 3 - Pid Control

    Process reference signal is connected to analogue input AI1 and process feedback signal to analogue input AI2. Alternatively, a direct speed reference can be given to the ACS 600 through analogue input AI1. Then the PID controller is bypassed and the ACS 600 no longer controls the process variable.

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